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Tonasco Malaysia Sdn Bhd

Bukit Jelutong,  Shah Alam 
Malaysia
https://www.tonasco.com/
  • Booth: 3633

Visit our booth for a freshly brewed coffee and cookies!

Overview

“High Mix Small Series production is in the DNA of Tonasco, High Precision Machining is our passion!”

Tonasco is an ISO9001:2015 certified, high-end machining company specialising in Low Volume series production, with head office and production facilities located in Malaysia, and sales subsidiary in the Netherlands. Our expertise is in complex, high precision components up to +/- 0.005mm tolerance. Our focus sectors are laser, optical, semiconductor, analytical and medical devices.

For nearly two decades, we have produced high quality and very complex precision components for our global clients, mainly in Europe. We have also established high level of ultrasonic cleaning and cleanroom assembly capabilities for Cleanroom grade components and modules.

We started our Industry 4.0 journey since 2018, enhancing our facilities with robotised advanced CNC-machineries, including state of the art Simultaneous 5-axis Milling Centres, 9-axis Mill Turn Centres, as well as premium Job Management Systems and CADCAM Simulation Software. Through Industry 4.0 technology advancements, Tonasco Smart Factory continues to elevate our efficiency and capabilities as a premium manufacturer for high quality, complex precision components.


  Press Releases

  • “High-Mix Low-Volume production is in our DNA, High Precision Machining is our passion!”

    Tonasco is a reputable manufacturer of precision components and modules in high-mix low-volume, with specialisation in high complexity, high surface finishing and product cleanliness. We are an established supplier for many major global players in the Optical, Semiconductor, Diagnostics, Medical and Life Sciences industries.

    At Tonasco, every aspect of our operation is optimized for High-Mix Low-Volume series production of High Precision components. From high-end CNC milling machines and integrated IoT software to our layout and facilities, every element is tailored for efficiency and excellence in precision manufacturing.

    Our state-of-the-art Tonasco Smart Factory boasts advanced machinery and cutting-edge machining technologies, including Simultaneous 5-axis CNC Milling Centres, CAM (Computer-Aided Manufacturing), and Simulation Software. These capabilities enable us to meet the most stringent demands for tight tolerance control with precision and reliability.Superior product quality is our top priority and ultimate commitment to our high-tech clients. Our large team of highly trained QC technicians utilizes high precision QC instruments such as automated Zeiss Coordinate Measuring Machines (CMM) and Visual Inspection Machines. With an ISO9001:2015 certified quality management system and stringent In-Process Quality Control (IPQC) procedures in place, we consistently deliver high-quality components year after year.

    Micro-Machining Precision Components

    From Micro-components as small as 5mm to matchbox-sized parts with intricate features, Micromachining components is one of our fortes. With years of micro-milling experience and well-tested machining strategies, Tonasco has established reputable expertise in Micromachining.        

    Complex Precision Components

    We specialise in complex, multi-tasking 5-axis CNC Milling and MillTurn with all types of complex materials. Our complex machining expertise is powered by high-end machineries and IoT-enabled softwares. Our ISO 9001:2015 certified QMS ensures the production of High precision, high quality complex components.

    Cleanroom Precision Components

    5 stage Ultrasonic Cleaning facility, with cost efficient and effective ultrasonic cleaning protocols, using Eco-friendly cleaning method and water-based detergent. Cleanroom modules are assembled within laminar flow clean benches and double vacuum packed, durable for international shipments.  

    Cleanroom Modules Assembly

    High quality cleanroom modules up to ISO6 cleanroom standards, and  sub-modules and  with well-established mechanical, electrical and pneumatical assembly protocols. Value-adding, convenient “plug and play” modules to customers who opt to prioritise their precious resources on final product installation, testing and delivery. 


  Products

  • Leaf Spring for Semicon Machinery
    This is a complex precision component produced by CNC Milling and Wire-EDM processes, with cleaning treatment....

  • This product is a Leaf Spring produced by CNC Milling and Wire-EDM processes with cleaning. Some of our most complex components require a combination of Simultaneous 5-axis CNC milling or Multitasking Mill-Turn machines, Wire-EDM, precision grinding with surface treatments or heat treatments.

  • Micro-Machining Components for Semicon Machinery
    Small Micro-machining Precision Component Next to a Match Head. This semicon component has a part size of 10mmx10mm....

  • Small Micro-machining Precision Component Next to a Match Head. 

    Our expertise in complex milling enhances our capability in micro-machining. This semicon component has a part size of 10mmx10mm, just about twice the length of a match head.
    With high RPM spindle in our 5-axis milling machines, we are able to use micro-endmills as small as Ø0.3mm.
    When dealing with micro-machining process, thermal stability is one of the crucial factors. The climate control system in our smart factory is able to maintain the ambience and surrounding temperature at ±1°C. This can ensure that our optimized cutting toolpath will produce micro-machining parts at the best precision.

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