ViTrox Technologies Sdn. Bhd.

ViTrox's TH3000i Tray-to-Tray IC Inspection Handler is a highly advanced technology that can inspect a wide range of IC packages. TH3000i can handle multiple complex and concurrent 3D, 2D and 5-sided vision inspection requirements for current and foreseeable future tray-to-tray semiconductor IC device inspection needs. Designed to accommodate various production environments, including high-mix low-volume, low-mix high-volume, or mix-mode operations, it also boasts versatility in handling different product outputs. Proficient in inspecting WETQFN, SiP, Lid Gap, Die Crack, Inner Crack, and Side Exposed Copper, the TH3000i is equipped to handle a wide range of inspection tasks. Additionally, it offers specialized support for tray swapping functionality in specific applications.

Benefits:

• High Speed Tray to Tray Inspection 
• High Performance With Ease of Operation 
• Automatic Reject Sorting Capability 
• Quick Conversion Time 
• Low Maintenance Cost 

ViTrox’s VR20i G2 is a revolutionary system for reel-to-reel inspection, designed to handle tape widths from 8mm to 32mm. It incorporates advanced vision inspection capabilities and automated mechanisms for track and dummy reel width adjustment, ensuring precise component handling. The system supports various package types with multiple vision inspections, enabling comprehensive and high-quality results. VR20i G2 guarantees maximum efficiency, reduces human error, and significantly shortens the return on investment (ROI) period, making it an ideal solution for automating final gate inspection.

Key Features:

• Dual tracks design minimizes machine idle time. The devices are being forwarded through first track while inspection is being performed through second track.
• Auto track and auto dummy reel width conversion.
• Auto tape insertion into the dummy reel feature reduces human interaction with the machine and reduces machine stoppages.

Benefits:

• Replace conventional human visual inspection
• Improve quality consistency
• Reduce operation cost
• Reduce operation time
• Certified International Quality & Safety Assurance

V510i Advanced 3D AOI for Advanced Packaging & Microelectronics solution equipped with a wide range of wire bond inspection algorithms for various defect detection allows high inspection quality for SiPs with narrow component pitch of up to 30µm gap. By integrating A.I. features in our V510i 3D AOI, users can automate programming and buy-off processes, reducing the need for skilled manual labour and minimising human error risks. Our AI-powered smart programming for AOI provides intelligent and automated programming to minimise human skills dependency and rapidly improve programming time by up to 4 times. In addition, we also offer another A.I. feature – A.I. Assisted Defect Review (also known as A.I. ViTrox Verification Tool Solution) where users can also automate buy-off processes in repair stations. This groundbreaking technology ensures a remarkable accuracy rate of over 90%, offering customers an unrivalled confidence level in the inspection results. On top of our AOI being IPC-CFX-2591 QPL validated, this solution is also SECS/GEM ready.

Benefits:

• High Speed Inspection with Real 3D Measurement
• AI Powered technology for smart, easy & quality programming
• Smart Manufacturing Ready
• Preferred choice by world's top Contract Manufacturers
• Shareable wear & tear spare parts between 3D AOI and 3D SPI under one similar machine
• Competitive Cost of Ownership

V-ONE® is a revolutionary Smart Manufacturing Solution that ensures our global customers the most outstanding quality, dependability, and traceability in the production line. With its digital dynamic feature, you can get real-time data analytics through data analysis, status monitoring, alert plan feature, ticketing for maintenance purposes and a fully configurable dashboard.

V-ONE® 4.0 now includes more extensive and innovative capabilities to offer real-time production process insights and data analysis with image traceability across ViTrox SMT inspection solutions. The new and improved capabilities enable customers to accomplish a strategic approach to overseeing the production process, making it a perfect choice for a Smart Factory.

Process Optimization with Intelligent Control Tower for AOI

The intelligent control tower provides users with a real-time data analysis to monitor the performance of multiple production lines. The system offers an in-house built production impact calculation generated based on the combination of false call trend, production board run quantity, shift time and model changed, to provide the best sorting for users to fine tune the most critical issue among all machines. This is a new high-efficiency strategic approach for users to track and monitor the results after fine-tuning. This unique feature allows users to monitor machine performance easily and take immediate action, ensure efficient production and reduce false alarms. Ultimately, users can achieve the best Return on Investment (ROI) through the shortest lead time to reduce false call rates among multiple production lines.

Process Integration with The New ONE View Feature

Introducing our newly in-house developed ONE View feature allows users to access all inspected results from the entire process by linking SPI, AOI, AXI and eventually V9i data together. Users can monitor machine performance easily and perform process analysis of defective components by cross-referencing results side-by-side on real time basis. With the real time defect analysis, users can identify the root cause by cross-referencing process data and images through the ONE View feature. This enables users the ability to detect the root cause in the early stage of the inspection, which will significantly boost production yield. Thus, these unique capabilities have brought superior closed-loop ONE View image traceability and quality assurance to our customers across all inspection machines in the SMT line.

Asset Management with Machine Status Monitoring and Preventive Maintenance Capabilities

Another great feature that V-ONE offers is monitoring your machine utilisation and line productivity. Users can easily monitor machine utilisation and line productivity through a real-time machine status monitoring dashboard to manage the assets and improve the overall equipment efficiency. Furthermore, this feature also allows users to monitor the condition of the machine hardware for early signs of wear and tear. You will gain more flexibility to plan for early maintenance through early prevention, significantly reducing machine downtime and eventually increasing your saving on machine services and upkeep.

ViTrox's Integrated Industrial Embedded Solutions include high-speed digital input and output PC interface cards, high-speed, low-cost remote input and output controller PC interface cards and remote modules, high-speed high-resolution motion controller and driver boards, universal light source controller and digital signal multiplexing cards. ViE's ECS products are 100% backward compatible and able to provide a low-cost alternative to users who wish to switch to ViE's ECS Products.

Enhance the production line's automation foundation with the extensive capabilities of our solutions, including Stepper Motor Controller & Driver Solutions, Light Source Controllers, High-speed I/O Cards, Light Source Customizations, and many more.

ViCAT streamlines industrial automation with easy push-in connectors for both I/O and power. This innovative solution reduces complex wiring and boasts a robust design for fast, snap-on mounting directly onto DIN rails. ViCAT simplifies connections right at the signal source.

ViNET IO simplifies industrial control with a distributed network. The PCI-based master controller connects up to 64 I/O and motion modules via standard Ethernet cables, offering configurable speeds up to 20Mbps. This scalable solution provides flexibility for diverse industrial applications.

ViLIGHT is a next-generation light source controller series designed for superior performance in advanced vision systems. These units offer user-controlled light intensity with impressive triggering speeds up to 1.5kHz. Operating in a current-controlled mode, ViLIGHT allows for precise light output configuration through the user-friendly VT-LSC Configurator interface. This empowers users to tailor operating modes, current levels, channel groupings, and more, ensuring optimal lighting conditions for their vision system needs.

ViMO delivers high-performance control for industrial motion needs. These DSP-based stepper drivers handle both 2-phase and 4-phase motors. ViPRO-DRIVE software offers advanced features like a motion oscilloscope for signal monitoring, idle scaling customisation, and fine-tuning motor parameters for specific applications. Compact, cost-effective, and versatile, ViMO stepper drivers are a powerful solution for diverse industrial tasks.

Besides, ViTrox's revolutionary VisionXpert Smart Code Reader takes industrial automation to the next level. Packed with advanced smart reading tech like deep learning and AI auto-tuning, VisionXpert tackles even challenging codes with superior accuracy and efficiency, streamlining your production processes.

DIMo is a groundbreaking manufacturing solution that drives digital transformation through its three core pillars: Utilization Intelligence, Job Intelligence, and Cost Intelligence. By digitizing machine performance, optimizing processes, and evaluating cost-effectiveness, DIMo revolutionizes the industry. This innovative system includes hardware components like HMI and Barcode Reader, seamlessly integrating with software features such as Job Distribution System, Production Process Tracking, and Classification Input System. With DIMo, businesses can enhance efficiency, streamline operations, and make data-driven decisions, ushering in a new era of productivity and profitability in manufacturing.

The V-ONE MARS is an industrial-grade data acquisition gateway with seamless connectivity and robust security. Featuring zero-code setup and drag-and-drop functionality with the built-in workflow in it, it enables logic automation in sensor workflows, streamlining data preprocessing. V-ONE Mars adapts to various protocols, supporting MQTT, TCP Modbus, HTTP, and Focas protocols for efficient data acquisition.  It offers direct data upload to the V-ONE AloT Cloud for centralized storage and visualization. Equipped with digital/analog input-output, RS485, RS232, SSD compatibility, secure authentication, Ethernet ports, USB 2.0 ports, and HDMI. It ensures versatile and secure industrial data management.