WEISUN INDUSTRIAL CO., LTD.

Features

• Built-in Sensors：To detect temperature, gas (O2 / N2) concentration, AGV battery capacity, positions of materials (Loader/Unloader/Ovens), and the status of automatic doors (open/close).
• Built-in motor drives：Installing automatic switching motors and controllers for the oven, AGV (drive motors and stacking), and air flow control motors, each equipped with a networked PLC controller in both loader and oven. The connectivity between the loader and robotic arms is established through Wi-Fi.

Features

• The product features a patented multi-layer air door for 99% airtightness and improved thermal insulation design of the machine, resulting in a 20-25% boost in energy efficiency. With a new water-cooling system, it achieves an average cooling efficiency of 4.5°C/minute, enhancing UPH ( units per hour ) output. The machine uses recyclable materials with a 60% recycling rate. Incorporating waste heat and solvent recovery, it reclaims 25% of organic solvents, reducing adhesion of organic substances to the chamber and maintenance time, ensuring high product yield, and contributing to energy savings. This approach also minimizes environmental pollution and workplace accidents.

• In the application field of the drying process in PCB (Printed Circuit Board) manufacturing, there is a increasing emphasis on environmental safety in machine design. Therefore, the oven is equipped with features such as video surveillance and remote configuration systems. It includes smoke detectors, a touch screen, and an intuitive user interface to enhance machine operational efficiency while reducing incidents in workplace.

• The product is compatible with AGV/RGV/MGV or robotic arms. In addition to the existing communication protocol, it incorporates IPC, touchscreen displays, and independent applications, enabling a complete integration of the human-machine interface. Relevant machine data that it follows PCB ECI regulation can be uploaded to servers, and it can be combined with intelligent cameras to provide clients with connectivity to a smart factory.

• It allows real-time adjustments, ensuring temperature uniformity without the need for cooling.

• By leveraging the automatic adjustment feature of the intelligent throttling module, nitrogen quantity can be controlled, resulting in significant savings of nitrogen while maintaining the predetermined oxygen content within the furnace, achieving oxygen-free drying.

• The doors feature an automatic door design, with the capability for independent control of the two chambers.

• Built-in Sensors：To detect temperature, gas (O2 / N2) concentration, AGV battery capacity, positions of materials (Loader/Unloader/Ovens), and the status of automatic doors (open/close).
• Built-in motor drives：Installing automatic switching motors and controllers for the oven, AGV (drive motors and stacking), and air flow control motors, each equipped with a networked PLC controller in both loader and oven. The connectivity between the loader and robotic arms is established through Wi-Fi.

Features

• Automated oven system, seamlessly integrated with AGV and RGV, and featuring advanced carrier design for efficient material loading and unloading.
• Implementing a range of sensors and controllers, seamlessly integrated with the control system interface through the Internet of Things (IoT).
• Implementing CPS cyber-physical system to improve the utilization of production capacity and efficiency with smart software design.
• Creating a database system, for electronic batch record and quality traceability.
• Real-time integration with upstream and downstream processes for achieving unmanned operations and quality monitoring equipment.

Features

• Featuring a special rear door panel design that remains deformation-free even under heating, significantly reducing heat dissipation. This innovation benefits the oven in terms of both temperature uniformity and energy efficiency.
• Imported HEPA FILTER with a filtration efficiency of 99.97%, achieving Class 10 ~ 1000 cleanliness levels. The internal components and materials of the chamber are all designed for dust-free operation.
• Featuring an enhanced level of airtightness, the chamber achieves a high cleanliness standard of Class 10 (according to U.S. Federal Standard FED-STD-209E, ISO TC/209, or ISO-14644-1).

Features

• Special Pressure Relief Design: Utilizing an adjustable exhaust valve in conjunction with air intake control to maintain positive pressure inside the oven, ensuring a low-oxygen environment.
• Enhanced air tightness is achieved at the tubular heater cable outlet through a unique hermetic seal design.
• N2 Throttling Design - Segregating the supply conduit into two - main and auxiliary – and with automated flow regulation.
• Cooling inter-layer design: a special indirect method to maintain an oxygen-free environment during cooling phase.
• Inner door design - establishing an invisible barrier of nitrogen gas that not only prevents external gases from entering but also inhibits heat dissipation.
• The inter-layer and the space between the inner and outer doors are filled with nitrogen (N2) to recover conducted waste heat for energy-saving.

Features

• Reinforced chamber, capable of preventing deformation caused by high temperatures, and relieving stress.
• Special high-temperature-resistant separated speed control motor, durable and low vibration.
• Specially treated motor shaft, no thermal deformation.
• Imported high-temperature heating elements ensure minimal oxidation, zero electric leakage, and extended service life.
• Temperature Range : Ambient to 500°C; Custom options for 600°C available.