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Xiamen Innovacera Advanced Materials Co., Ltd

Xiamen,  Fujian Province 
China
https://www.innovacera.com/
  • Booth: L1121

Welcome to Innovacera @L1121! Discover semis at SEMICON25!

Overview

Innovacera provides technical ceramic solutions and ceramic materials such as aluminum oxide, boron nitride, aluminum nitride, zirconia, silicon nitirde. As a leading manufacturer of advanced ceramic components, supply metallized ceramics, ceramic to metal, ceramic heaters, and other customized components for industries including semiconductor, electronics, automobiles, medical and so on. Innovacera serves more than 1,000 customers globally and products are rohs and reach certified. Innovacera’s factory is ISO9001:2015 and IATF16949 certified.


  Products

  • Alumina ceramic
    Alumina ceramic is an excellent electrical insulator and one of the most widely used advanced ceramic materials. Alumina components can be widely used in electronics, pump components and automotive sensors....

  • Alumina ceramic (Aluminum Oxide or Al2O3) is an excellent electrical insulator and one of the most widely used advanced ceramic materials. In addition, it is extremely resistant to wear and corrosion and is an industrial ceramic that can only be formed by diamond grinding. The melting point is very high at 2,072°C, and it is very hard. Alumina components can be widely used in electronics, pump components and automotive sensors.

    Alumina Ceramic Components

    Innovacera develops and manufactures alumina ceramic components, and customizes production for customers according to customers’ drawings and functional requirements.

    Wear alumina ceramic parts

    • Ceramic Nozzles
    • Ceramic Sprayers Cyclones
    • Homogenising devices
    • Ceramic Linings
    • Milling Systems
    • Ceramic Thread guides

    Precision alumina ceramic components

    • Ceramic Measuring Components
    • Ceramic Control systems
    •  (Micro) dosing valves
    • Electronics
    • Components,
    • Mechatronics
    • Optical applications

    Machine-construction

    • Positioning
    • Guide parts
    • Coatings,
    • Transport ceramic rollers
    • Ceramic Dies
    • Textile machine parts,
    • Furnace parts

    Rotating equipment

    • Ceramic Sliding Bearings
    • Ceramic Ball bearings
    • Mechanical seals
    • Ceramic Plungers
    • Ceramic Valves / fittings,
    • Dosing components

    Cutting & moulding

    • Ceramic knives
    • Metal-forming tools
    • Seaming rolls
    • Ceramic Punches
    • Drawing dies
  • Metallized Ceramics
    Innovacera supplies precision metallized ceramic components in aluminum oxide ceramics and beryllia ceramic for the military, medical, and aerospace industries....

  • Innovacera supplies precision metallized ceramic components in aluminum oxide ceramics for the military, medical, and aerospace industries. Through spray, needle, and brush coatings or screen printing our capabilities allow us to metallized on flat, cylindrical, and complex ceramic bodies. Moly-Manganese is the typical base coat materials used for metallization.

    Metallized Ceramic Components

    Metallized Ceramics Applications:

    • Ceramic Feed-through insulators,
    • Ceramic Headers,
    • Ceramic High-power receptacles,
    • Ceramic Insulating discs,
    • Ceramic Insulator rings and cylinders,
    • Ceramic Precipitator products,
    • Ceramic Power switches,
    • Ceramic Traveling wave tubes,
    • Ceramic Vacuum interrupters,
    • Ceramic components for Windows,
    • Ceramic Power grid tubes,
    • X-ray Ceramic tubes

    Metallized Ceramics Joining types:

    • Ceramic + Mo/Mn Metallized + plating Ni
    • Ceramic + Mo/Mn Metallized + plating Ag
    • Ceramic + Mo/Mn Metallized + plating Au
    • Ceramic + printing Ag

    Special types are available according to customer’s drawings or samples

  • Ceramic-to-Metal Sealing
    INNOVACERA offer customers hermetically sealed ceramic-to-metal and glass-to-metal components. They are widely used in electronic aerospace, medical industry and other applications....

  • INNOVACERA offer customers a wide variety of vacuum-tight, hermetically sealed ceramic-to-metal, glass-ceramic and glass-to-metal components. Ceramic-to-metal sealing products not only have the characteristics of ceramic high temperature resistance, corrosion resistance, but also have the strength and toughness of metal. They are widely used in electronic aerospace, medical industry and other applications.
    The best customer service and effcient solution could be provided is INNOVACERA commitment.

    Ceramic to Metal Component

    Ceramic-to-Metal Sealing Materials:

    Housing Material Insulator Conductor
    NiFe Alloys & NiFeCO
    (Kovar)
    94%-99% Al2O3 Kovar ;
    Copper Cored Kovar
    300 & 400 Series SST AlN 52 Alloy
    Cu and Cu Alloys BeO Inconel
    Inconel Stainless Steels
    42, 46, 49 Alloys

    Hermetic Seal Properties:

    • Hermeticity: up to 1×10-9 atm cc/sec He
    • Working Temperature > 500°C depending on materials and geometry
    • Insulation Resistance: Typically exceeds 1 GΩ @ 100 VDC

    Ceramic-to-Metal Sealing Features:

    • High Abrasion Resistance
    • High Mechanical Strength
    • Pressures over 10,000 PSI
    • High Temperature Usage
    • Low Dielectric Loss
    • Mass Spectrometer Leak Tested
    • High Chemical Stability

    Ceramic-to-Metal Welding Process:

    • Cleaning
    • Pasting
    • Metallizing
    • Nickel Plating
    • Mounting
    • Welding
    • Inspection&Packing

    Ceramic-to-Metal Sealing Applications:

    • Relay Insulators
    • Capacitor
    • Magnetrons
    • Travelling Wave Tube
    • X-ray Tube Components
    • Electrosurgical Instrumentation
    • Implantable Packages and Feedthroughs
    • Gas Detectors
    • Microscopes (TEM, SEM)
    • High Voltage Feedthroughs
    • High-temperature Feedthroughs
    • RF Feedthroughs
    • Optoelectronics and Power Tube
    • Laser Tubes
    • Thyristors
    • Diodes
    • And etc

  • Analytical Instrumentation Components
    INNOVACERA designs and manufactures technical ceramics for the analytical instrumentation industry, including components for mass spectrometers, vacuum, x-ray imaging, ion/ electron beam, spectrometers....

  • INNOVACERA designs and manufactures technical ceramics for the analytical instrumentation industry, including components for mass spectrometers, vacuum, x-ray imaging, ion/ electron beam, spectrometers, sensors, high-pressure liquid chromatography (HPLC), medical, and telecom applications.

    INNOVACERA creates specialized components that can withstand unique and challenging environments, including:

    • High Heat
    • Corrosive Environments
    • Thermal Management Challenges
    • High Mechanical Wear Environments
    • Electrical Insulation Requirements
    • High Temperature/High-Pressure Conditions

    We provide a wide range of materials to solve problems where plastics and metals fail. Ceramics are ideally suited to provide the strength and electrical, thermal, and corrosion-resistant properties needed for analytical instrumentation. Components made from materials such as Alumina, Zirconia, and Zirconia Toughened Alumina (ZTA) solve problems where plastics and metals fail. INNOVACERA excels at matching ceramic properties to the form, fit, and function of the component. INNOVACERA is also able to supply metalized and brazed ceramic to metal assemblies for applications that require hermeticity in ultra-high vacuum (UHV).

    Filament Assemblies for SEM, TEM, and Mass Spectrometry

    INNOVACERA is pleased to offer filament supports, a critical component in mass spectrometry applications for the analytical and medical industries. These filament supports are manufactured using Alumina ceramic, selected for its good electrical insulation and high-temperature stability. Customers can choose between two and four-pin options, with the pins brazed into the alumina insulator ready for filament welding. INNOVACERA’s welding processes include brazing and glass welding to meet the different needs of our customers.

    Ceramic Filament Assemblies For Analytical Instruments Components (2)

    Orifice Plates

    INNOVACERA’s many years of experience in metallization and ceramic-to-metal production enable us to provide solutions according to your requirements. Our ceramic-to-metal components are ideal for use in high vacuum, High voltage, and high-pressure applications.

    Ceramic Orifice Plates For Analytical Instruments Components

    Quadrupole CollarsSupportsSaddlesRods

    INNOVACERA manufactures complex ceramic collars and metalized ceramic supports/saddles and rods for quadrupole mass analyzers, used in mass spectrometry instrumentation.

    Supports and collar products suit a wide range of quadrupole designs utilizing the preferred rod mounting methods. Innovacera can manufacture these precision parts to accuracy tolerances and to metalize components as required for specific electrical discharge characteristics.

    Quadrupole Rods, Collars and Spacers Assemblies For Mass Spectrometry

    Quadrupole Rods, Collars and Spacers Assemblies For Mass Spectrometry

    Ceramic heater for Direct insertion probe (DIP) 

    INNOVACERA produces high-quality ceramic heaters for use inside probes, which can be customized according to customer needs.

    Ceramic heater for Direct insertion probe (DIP)

    Ceramic heater for Direct insertion probe (DIP)

    Our services include prototyping, materials design consulting, prototype production, and volume manufacturing. INNOVACERA can provide the ceramic engineering support necessary for your Research and Development projects: dedicated project teams, direct communication, and on-site technical discussions. We want to partner with you as you develop tomorrow’s technology.

  • Boron Nitride Ceramics
    Application: Vacuum Furnace, Molten Metal Handling, Thermal Management, equipment for plasma arc welding, diffusion source wafers, and semiconductor crystal growth equipment & processing.

    ...

  • Hexagonal Boron Nitride has a microstructure similar to that of Graphite. In both materials this structure, made up of layers of tiny platelets, is responsible for excellent machinability and low-friction properties. we called hexagonal boron nitride (HBN) or white graphite.

    Boron Nitride Ceramic For Vacuum Furnace

    Material of Boron Nitride Ceramics

    • Pyrolytic Boron Nitride: 99.99% Boron Nitride*
    • UHB: >99.7% Boron Nitride
    • HB: >99% Boron Nitride
    • BC: >97.5% Boron Nitride
    • BAN: Boron Nitride + Aluminum Nitride
    • BMZ: Boron Nitride + Zirconium Oxide
    • BMA: Boron Nitride + Zirconium Oxide + Aluminum Oxide
    • BSC: Boron Nitride + Silicon Carbide
    • BMS: Boron Nitride + Silicon Oxide+Aluminum Oxide
    • BSN: Boron Nitride + Silicon Nitride

    Processing of Boron Nitride Ceramics

    • Hot Pressed Sintering
    • Chemical Vapor Deposition

    Applications of Boron Nitrides Ceramics

    • Thermal Management

      Excellent electrical insulation and thermal conductivity make BN very useful as a heat sink in high-power electronic applications. Its properties compare favorably with beryllium oxide, aluminum oxide, and other electronic packaging materials, and are easier machinable to desired shapes and sizes.

    • High Temperature Environments

      Temperature stability and excellent resistance to thermal shock make BN the ideal material in the toughest high-temperature environments such as equipment for plasma arc welding, diffusion source wafers, and semiconductor crystal growth equipment & processing.

    • Molten Metal Handling

      BN is inorganic, inert, nonreactive with halide salts and reagents, and is not wet by most molten metals and slags. These characteristics, combined with low thermal expansion, make it ideal for interface materials used in various molten metal processes.

    Comparison of Boron Nitride Ceramics

    Properties Units BMA BSC BMZ BAN
    Main Composition BN+ZR+AL BN+SIC BN+ZRO2 BN+ALN
    Color White
    Graphite
    Greyish
    Green
    White
    Graphite
    Greyish
    Green
    Density g/cm3 2.25-2.35 2.4-2.5 2.8-2.9 2.8-2.9
    Three-Point Bending
    Strength
    MPa 65 80 90 90
    Compressive Strength MPa 145 175 220 220
    Thermal Conductivity W/m·k 35 45 30 85
    Thermal Expansion
    Coefficient (20-1000℃)
    10-6/K 2 2.8 3.5 2.8
    Max Using Temperature
    In Atmosphere
    In Inactive Gas
    In High Vacuum
    (Long Time)
    (℃) 900
    1750
    1750
    900
    1800
    1800
    900
    1800
    1800
    900
    1750
    1750
    Room Temperature
    Electric Resistivity
    Ω·cm >1013 >1012 >1012 >1013
    Typical Application Powder
    Metallurgy
    Powder
    Metallurgy
    Metal
    Casting
    Powder
    Metallurgy
    High Temperature
    Electrical Furnace
    Components
    Metal Vaporize Crucible
    The Container of Metal
    or Glass Melting
    The Casting Mould
    Components of The
    Precious Metal and
    Special Alloy.
    High Temperature
    Support Part
    Nozzle and Transport
    Tube of The Melting
    Metal
    Nitrides Sintering
    (Sagger and Setter Plate)

    Remark: The value is just for review, different using conditions will have a little difference.

  • Aluminum Nitride Ceramic
    Application:
    Components for semiconductor equipment
    IC packaging
    Thermal module substrate
    High power transistor module substrate
    High frequency device substrate
    ...

  • With its properties of electrical insulation and excellent thermal conductivity, Aluminum Nitride (AIN) Ceramics is ideal for applications where heat dissipation is required. In addition, since it offers a coefficient of thermal expansion (CTE) near that of silicon, and excellent plasma resistance, it is used for semiconductor processing equipment components.

    Aluminum Nitride Ceramic (ALN)

    Aluminum Nitride (AIN) Ceramics exhibit exceptional characteristics as below:

    • Good mechanical properties,
    • Higher flexural strength than Al2O3 and BeO ceramics,
    • High temperature and corrosion resistance.
    • High thermal conductivity combined with good electrical insulation characteristics.
    • Exceptional stability when exposed to many molten salts.
    • Thermal stability up to at least 1500°C
    • Favorable mechanical characteristics extending into the high temperature range.
    • Low thermal expansion and resistance to thermal shock.
    • Special optical and acoustic characteristics.

    Aluminum Nitride Ceramic Physical Properties:

    Properties Value
    Color  Dark Gray
    Main Content 96%ALN
    Bulk Density(g/cm3) 3.335
    Water Absorption 0.00
    Flexural Strength(MPa) 382.70
    Dielectric Constant(1MHz) 8.56
    Coefficient Linear Thermal Expansion(/℃,5℃/min, 20-300℃) 2.805*10-6
    Thermal Conductivity(30 degree Celsius) >=170
    Chemical Durability(mg/cm2) 0.97
    Thermal Shocking Resistance No cracks
    Volume Resistivity(Ω.cm) (20 degree Celsius) 1.4*1014
    Dielectric Strength(KV/mm) 18.45
    Surface roughness Ra(μm) 0.3-0.5
    Camber(length ‰) <=2‰

    Forming Processing:

    • Ceramic Injection Molding
    • Low Pressure Injection Molding
    • Cold Isostatic Press
    • Dry Press
    • Tape Casting
    • Precision Machining Processing

    Aluminum Nitride Ceramic Products:

    • AlN Ceramic Heat-sinks for high power system
    • AlN Crucible, Al evaporating dish and other high-temperature corrosion resistant parts.
    • Direct Bond Copper Substrates (DBC)
    • AlN Ceramic Rod
    • ALN Ceramic Wafer
    • ALN Ceramic Substrate
    • AlN Ceramic Heater
    • Custom Shape

    Aluminum Nitride Ceramic Components Application:

    • Components for semiconductor equipment
    • IC packaging
    • Thermal module substrate
    • High power transistor module substrate
    • High frequency device substrate
    • Exothermic insulation board for Thyristor Modules
    • Semiconductor laser, fixed substrate for light emitting diode (LED)
    • Hybrid integrated module, ignition device module
    • Used in the sintering of structural ceramics
    • AlN Crucible for Metal Melting & Electronic cigarettes
    • Applied to luminous materials
    • Applied to the substrate material

    Aluminum nitride (AlN) has a maximum direct bandgap width of 6.2eV, which has a higher photoelectric conversion efficiency than an indirect bandgap semiconductor. As an important blue and ultraviolet luminescent material, AlN is used in ULTRAVIOLET/deep ultraviolet light-emitting diodes, ultraviolet laser diodes, and ultraviolet detectors. In addition, AlN can form continuous solid solutions with group III nitride compounds such as GaN and InN, and its three or four element alloys can achieve continuous tunable band gap from visible band to deep ultraviolet band, making it an important high-performance luminescent material.

    AlN crystals are ideal substrates for GaN, AlGaN and AlN epitaxial materials. Compared with sapphire or SiC substrates, AlN has higher thermal matching and chemical compatibility with GaN and lower stress between substrate and epitaxial layer. Therefore, AlN crystal as GaN epitaxial substrate can greatly reduce the defect density in the device, improve the performance of the device, and has a good application prospect in the preparation of high temperature, high frequency, high power electronic devices.

    In addition, the substrate of AlGaN epitaxial material with AlN crystal as high Al component can effectively reduce the defect density in the nitride epitaxial layer, and greatly improve the performance and service life of nitride semiconductor devices.

    Regular Specification of AlN ceramic substrate:

    Length &Width:  25.4mm; 50.8mm; 63.5mm; 76.2mm; 101.6mm; 114.3mm; 127mm; 152.4mm.

    Thickness: 0.25mm; 0.5mm; 0.63mm;1mm;1.5mm; 2mm.

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