Innovation (including green cycle design)
- Servo motor drive：Servo press use servo motor as the power source, with transmission mechanism and pressure sensing element to provide the required power for the press, and link the guide screw straight joint press head (or center base) to directly provide the required load for the workpiece.
- Planetary roller screw：Planetary screw uses a roller instead of a ball between the screw and the nut to greatly improve the rigidity and increase the contact area. The roller rotates around the screw in the same way as the earth orbits the sun, and the loading capacity is three times that of a ball screw, which improves stability and thus extends the life of the screw.
- Independent heating platen temperature control system：Provide preheating function before the mold waiting for hot press molding, shorten the hot press molding time and improve the production efficiency.
Feature & Practicability
- Energy saving and environment cleaning：The power consumption rate of the servo motor is more economical than traditional motor with pump design.Without hydraulic system there is no oil leakage and low maintenance.It is suitable for working environments with low pollutions, such as electronics industry, biotechnology industry, etc.
- Precise movement：Control parameters can be input from HMI, and actioncommands can be issued to driver through PLC and implement servo motor actuation to achieve high-precision control on working force, speed or position performance. The servo motor is directly connected to the lead screw head (or moveable traverse) through the transmission to have direct required load.The features are to precisely provide key parameters of working force, speed and position in production.
- Complete process setting function：It is convenient for the user to set up process parameters and save portable files as backup.
- Convenient data tracking and statistical result output：The data and graphs of each cycle could be presented as batch statistical information for tracking by operator easily.
- Real-time monitoring of press status：Display of cycle graph and monitoring of press status, sensors and statistics. Real-time production information such as quantity and yield rate to improve the control efficiency and accuracy.
Structure, Quality & Precision
- The servo motor with the transmission mechanism linking the guide screw direct knot press head has a simple design, no maintenance of hydraulic components, etc. The planetary roller screw improves the disadvantages of the general ball screw which is easily deformed under high load, and enhances the life and rigidity of the overall structure.
- All machine components are designed and machined with enhanced precision to ensure product quality and reliability, maintain production stability, and extend the service life of the equipment.
- Colorful full graphical human-machine interface, independent parameter setting system, providing mold parameters and alarm record storage, effectively achieving abnormal diagnosis function.