Heraeus Printed Electronics

  • Booth: L0200

Overview

Selective Metallic Coatings via Inkjet Printing of MOD metal inks: Maskless and Sustainable Solution for Semiconductor Applications!

Prexonics® is a turnkey digital production process by Heraeus Printed Electronics that combines particle-free silver ink and an inkjet printer for superior EMI shielding using maskless selective coating. The full system solution offers perfectly matched equipment, silver ink, and processes to create the optimal shielding effectiveness, providing design flexibility.

Benefits:

  • complete one stop shop solution: High-speed inkjet printing system, particle-free silver ink, and curing system
  • High design flexibility
    • Selective coating and trench coating capability for customized print layouts without masking or etching (package topsides, sidewalls (e.g. with stand-off), as well as trenches for compartmental shielding)
    • Enables package designers to create varied pattern layouts efficiently
  • Customized thin metallization films are possible (range of 150 nm to 3 µm with a conductivity of 20-50% of bulk silver)
  • Excellent shielding performance for 2 µm conductive film with aspect ratio up to 1:1 at topside and sidewalls

The tool fulfills the standards of the semiconductor industry, and its mass production capability is proven.
The industrial scale inkjet printer is equipped with a highly sophisticated image processor that translates the CAD coating drawing into accurate selectively coated components. It processes magazines of 300 mm ring carriers on which the components to coat are placed. All process steps are automated and inline: components pre-treatment , inkjet printing of the MOD metal ink and sintering to a metallic silver film. 

EMI shielding of semiconductor packages 
This additive manufacturing method is especially suited for EMI shielding of semiconductor packages to secure signal integrity in 5G applications. Shielding effectiveness studies run at a specialized renowned institute confirm that the applied silver film with 2 µm thickness, which is inkjet-coated at the ideal, material saving aspect ratio of 1:1 (side wall to top side), provides excellent shielding performance.


  Products

  • Prexonics® System Solution for EMI Shielding in 5G
    Turnkey Digital Production Process for selective metallic coatings in electronic packaging combines particle-free silver ink and an inkjet printer for superior EMI shielding using maskless selective coating.
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  • Prexonics®
    System Solution for EMI Shielding in 5G Technology

    Key Benefits

    Superior Shielding Performance

    • -60dB shielding achieved across broad frequency range with Ag coating

    Improved Efficiency (compared to PVD)

    • Lower TCO
    • Lower capex and smaller footprint

    Selective Printing Capability

    • Customized print layout with targeted ink deposition to create selective printing; no masking or etching required
    • Reduces process complexity, time and cost
    • Offers the opportunity for package design freedom, new grounding methodology, thermal management for multi-chip SiP

    Prexonics® is a full system solution that optimizes EMI shielding while ensuring proper functioning of high-frequency onboard chips and their ultra-fast data transmission. This system consists of particle-free silver ink and a manufacturing process that uses inkjet printing to apply the shielding coating.

    We have the capability to match all process, product and equipment perfectly to each other. In our application center we offer design support, materials analysis, troubleshooting, and the design of experiments. This enables us to embed our material into customer development to achieve a maximum of system performance and reliability.

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