Confronted with the problems of enterprises manufacturing and Mini LED COB packing, we have proposed a Mini LED intelligent manufacturing line solution. It can one-stop solve the problem of manufacturing line construction, from equipment selection to software MES system, taking only 3 months from the establishment to manufacture. The Mini LED intelligent manufacturing line is composed of 32 Pixel Die Bonders and other intelligent equipment, occupying an area of only 220 square meters. It reduces labor consumption while increasing operating rates.
We adopt the parallel line technology, where each machine works independently without interfering with each other. Even during single-machine maintenance, the remaining equipment on the entire line can continue to produce, breaking free from the constraints of the traditional single-machine manufacture mode. It can be adjusted and arranged according to the actual space conditions of the workshop, minimizing problems caused by equipment adjustments. The parallel line technology also makes it possible for multi-machine joint manufacture (products produced jointly by different equipment) and multi-product sharing a line (multiple products sharing the same manufacturing line).
The Mini LED intelligent manufacturing line is equipped with an intelligent control system, enabling workers to quickly grasp the operation process. Only two people are required for one line, significantly reducing labor costs for enterprises and truly achieving cost reduction and efficiency improvement.
The MES intelligent system also features Artificial intelligence Self-Correction Die Bond, which can effectively avoid die bonding defects in machines, thereby ensuring machines consistency and stability and improving machines yield.