Introduction
We are pleased to introduce our cutting-edge plasma technology for controlling the composition of material surfaces. This innovative technology improves liquid control and achieves the water solubility of PTFE powder, solving long-standing challenges in various industries.
Plasma-Based Hydrophilization of PTFE Powder
Polytetrafluoroethylene (PTFE) is known for its excellent heat resistance and chemical resistance, but its non-adhesive and non-stick properties make it difficult to uniformly disperse in liquids or resins without using dispersing agents. This has been a significant challenge for manufacturers seeking to utilize PTFE's properties.
Our groundbreaking plasma-based hydrophilization technology has overcome this challenge. By modifying the surface of PTFE powder, we can uniformly disperse it in water without the need for dispersing agents. This innovation simplifies the manufacturing process and reduces health risks and environmental impacts associated with chemical dispersants.
Key Features:
Uniform Dispersion: Ensures even distribution of PTFE powder in water-based solutions.
No Dispersing Agents Required: Eliminates the need for additional chemicals, making the process more environmentally friendly.
Enhanced Material Properties: Maintains PTFE's inherent benefits while enabling its use in new applications.
Applications:
Coatings: Ideal for creating non-stick and heat-resistant coatings.
Inks and Paints: Enhances the durability and performance of inks and paints.
New Materials Development: Facilitates the creation of innovative materials with improved properties.
Liquid Flow Precision Improvement
In addition to improving the water solubility of PTFE, our plasma technology significantly enhances liquid flow precision. This is achieved by treating the surfaces of nozzles used in various industrial processes.
Traditionally, achieving precise liquid control has been challenging, leading to issues such as liquid waste and inconsistent droplet sizes. Our plasma treatment addresses these problems by modifying the nozzle surfaces to reduce liquid adhesion and enhance flow control.
Key Features:
Improved Droplet Precision: Ensures consistent droplet size and reduces variation.
Reduced Liquid Waste: Minimizes liquid loss, making processes more efficient.
Enhanced Nozzle Performance: Extends the lifespan of nozzles and improves overall performance.
Applications:
Semiconductor Manufacturing: Critical for precise application of photoresists and other materials.
Biotechnology: Ensures accurate dosing and dispensing in lab processes.
Medical Devices: Improves the reliability of liquid handling in medical equipment.
Environmental and Economic Benefits
Our plasma technology offers not only technical advantages but also significant environmental and economic benefits. By eliminating the need for chemical dispersants and reducing liquid waste, our technology supports more sustainable manufacturing practices.
Environmental Impact:
Reduction in Chemical Use: Decreases the reliance on potentially harmful dispersing agents.
Lower Waste Generation: Minimizes liquid waste, reducing the environmental footprint of manufacturing processes.
Economic Impact:
Cost Savings: Reduces the need for additional chemicals and improves process efficiency.
Enhanced Product Quality: Leads to higher quality products with consistent performance.
Case Studies
1. Semiconductor Manufacturing
A leading semiconductor manufacturer implemented our plasma-treated nozzles in their production line, resulting in a 20% reduction in liquid waste and a significant improvement in droplet precision. This enhancement led to better product yields and lower operational costs.
2. Biotechnology Applications
A biotechnology company adopted our plasma hydrophilized PTFE powder for use in their lab processes. The uniform dispersion of PTFE in water-based solutions improved the accuracy of their dosing equipment, leading to more reliable experimental results.
Conclusion
Our advanced plasma technology for surface composition control provides a comprehensive solution to long-standing challenges in liquid control and material dispersion. By leveraging this technology, manufacturers can achieve higher efficiency, better product quality, and more sustainable operations.
We invite you to visit our booth at SEMICON Taiwan to experience live demonstrations and learn more about how our plasma technology can benefit your applications. Our experts will be available to discuss the technical details and answer any questions you may have. We look forward to showcasing the transformative potential of our innovations.
Press Release
Plasma Technology Opens New Frontiers in Material Surface Control
Kyoto, Japan - May 7, 2024 - SAKIGAKE Semiconductor Co., Ltd., a developer and marketer of plasma technology, has announced the development of a new processing technology that enables the dispersion of fluororesin "PTFE" powder into water-based solutions. PTFE is commonly used in coatings to improve slickness, but its dispersion into liquids has historically required the use of dispersing agents. The company's new technology allows PTFE powder to be mixed into water without these agents, which is significant for semiconductor, ink, and paint industries. The technology will be offered both as a service and through the sale of equipment.
Key Developments:
Organic to Water-Based Dispersal: Initially developed in 2022 to disperse PTFE into organic solvents like ethanol, hexane, and N-methyl-2-pyrrolidone, the technology has now been extended to water-based solutions.
Plasma Surface Modification: This innovation leverages plasma surface modification to achieve the hydrophilization of PTFE powder.
Sustainability and Efficiency: The new process eliminates the need for dispersing agents, reducing environmental impact and health risks.
For more information, contact:
SAKIGAKE Semiconductor Co., Ltd.
Website: https://sakigakes.co.jp
Email: [email protected]