In the fast-paced world of semiconductor manufacturing, the demand for materials that can withstand harsh environments is paramount. High-performance polymers, particularly polyimide materials, used in critical components such as wafer handling, wafer transport, plasma chamber furniture, in-process test equipment, sealing applications and test sockets, play a crucial role in enhancing the yield and longevity of semiconductor fabrication equipment.
Duvelco is a UK-based polymer manufacturer founded in 2020 and wholly owned by Goodwin PLC. The company launched its flagship polyimide polymer range, Ducoya, for various applications, including semiconductor manufacturing.
Enhancing Production Through Advanced Material Solutions
Thermal Stability for Improved Component Lifespan
Ducoya's ability to maintain mechanical properties at temperatures exceeding 400°C in a favourable environment makes Ducoya invaluable in semiconductor production. This thermal stability ensures that components do not degrade under high-heat conditions, thereby extending the lifespan of the manufacturing equipment.
Chemical Resistance for Harsh Environments
Semiconductor manufacturing processes often use aggressive plasma, gases, and charged particles, which can deteriorate traditional materials. Advanced Ducoya polyimide polymers, resistant to these conditions, can enhance yields, improve process uptime, and deliver more consistent and predictable production outputs.
Mechanical Properties for Precision and Durability
The exceptional durability of Ducoya polyimide materials, ease of manufacturing to demanding feature sizes and tolerances, and stability in a wide range of conditions allow for the manufacturing of precision components crucial for the latest semiconductor fabrication processes. This durability under stress ensures that these components help deliver higher yields, instilling confidence in their use.
Applications in Semiconductor Manufacturing
Thanks to their exceptional benefits, polyimide materials play a crucial role in various semiconductor fabricator operations. Ducoya offers numerous advantages, including but not limited to:
- Plasma Chamber Furniture Offers plasma resistance, low particle generation in high-energy plasma, and operation at high temperatures with minimal outgassing in a hard-vacuum environment.
- Wafer Handling and Transport Components: Delivering wear resistance to avoid wear particles, high purity to reduce the risk of contamination and a range of possible electrical properties, including excellent insulative behaviour. *
- Test Sockets and Probe Cards: They have exceptional wear resistance, can be machined to tight tolerances, and possess excellent dimensional stability concerning temperature and humidity.
*If you seek a solution with electrostatic dissipative or conductive properties, please contact Duvelco.