MC Machinery Systems, Inc.

85 Northwest Point Blvd.
Elk Grove Village,  IL  60007

United States
https://www.mcmachinery.com/
  • Booth: 161

A subsidiary of the Mitsubishi Corp. and headquartered in Elk Grove Village, Ill., MC Machinery Systems is a premier North American supplier and servicer of fabrication and milling equipment, including Mitsubishi lasers, EDMs, press brakes and automation systems. Serving industries including aerospace, mold and die, job shops, medical and energy, MC Machinery offers a large, regionalized service network, an experienced application support team and multiple technology and training centers in the U.S., Canada and Mexico. Visit www.mcmachinery.com.


 Products

  • OPS Ingersoll EAGLE V5C (5-AXIS)
    The Eagle V5C is designed to be an ultra-rigid 5-axis vertical machining center with the capacity to handle a 440-pound workpiece on a 15.75” rotary table surface....

  • The Eagle V5C (Coolant Version) is designed to be an ultra-rigid 5-axis vertical machining center with the capacity to handle a 440-pound workpiece on a 15.75” rotary table surface. The Heidenhain TNC-640 control unit with a 17” display is mounted on a moveable pedestal for optimal positioning convenience. The Eagle V5C is designed with a side opening in the casting to allow robot loading from the right side with pallets up to 15.7” square.

    CAPABILITIES:

    • Can handle a 440-pound workpiece on a 15.75” table surface
    • Allows robot loading from the right side with pallets up to 15.7” square via side opening design
    • Achieves high machine rigidity, vibration dampening, working precision, and finish quality via a U-shape polymer concrete base for best vibration dampening and higher weight, resulting in optimum behavior between moving and static mass
    • Hits high working speeds via a 33-HP, 36,000-RPM integrated spindle, -heavy-duty, roller-type linear guideways, and large-diameter ball screws and linear glass scales in both the X and Y axis
    • Integrated high-dynamic 4th/5th axis rotary table provides direct drive motors to both axes
    • Performs high-precision cuts with the X, Y, Z, B, and C axis moving simultaneously
    • Separate servo motors and shaft encoders are used to provide both high-speed and high-accuracy table positioning
    • Can easily handle surface machining, spiral contour machining, irregular contour machining, and other complex cutting tasks
    • Superior drive mobility and power efficiency compared to conventional worm gear setup machines thanks to zero-backlash B axis gear and C-rotary axis direct drive motor with rotary encoders
    • The P3 coolant system provides high pressure through tool coolant along with filtration and a chip conveyor
    • Extraordinary heat monitoring and control available through “Active Temperature Control,” which includes thermal sensors and active cooling lines running throughout the machine structure

    COMPONENTS:

    • Integrated direct drive 4/5-axis system (without T-slot table)
    • Maximum acceleration: 49 ft/s²
    • HF spindle 33 HP, 36,000 RPM, HSK-E50, and 32-pos ATC (80 optional)
    • Renishaw infrared measuring probe
    • Blum laser system for tool breakage detection and tool length/diameter compensation
    • Vibration-dampening polymer concrete machine bed
    • 3-point foundation setup/leveling
    • Ball screws with direct drive AC motors
    • Absolute measuring with glass scales
    • Oil-mist lubricant system, spindle external
    • 2-color status light
    • Auto lube system, both drives and ways
    • Full lining with dust and liquid protection
    • LED machine lamp in work area
    • P3 coolant system
    • 185-gallon tank capacity
    • 580 PSI through tool coolant
    • External coolant
    • Police filter
    • Belt filter
    • Chip conveyor (chip bucket optional)
    • Precision package 3 for 5-axis machines – Temperature-distribution compensation, including:
      • ATDC (Automatic Temperature Drift Control)
      • 5-Axis compensation
      • Heidenhain option (kinematics optional)
      • Ceramic ball for kinematics accord
      • Precision package 5 for 5-axis machines: Includes active temperature control
      • Active cooling lines run through the machine to remove heat from the machine base, spindle mounts, floating bearings, fixed bearings, guideways, etc.
      • Heidenhain CTC (Cross-Talk Compensation) which corrects for dynamic position errors caused by axis acceleration and braking

    USER INTERFACE:

    • Heidenhain TNC-640 5-axis simultaneous control

    OPTIONAL ACCESSORIES:

    • HF spindle 20 HP, 42,000 RPM, HSK-E40 w 32-pos ATC
    • 100-position ATC HSK-E40
    • 80-position ATC HSK-E50
    • Table clamping and pallet systems from EROWA, Hirschmann and system 3R
    • ICS 2 ATS internal coolant supply with aerosol/dry lubrication
    • T-slot table to cover the 4/5-axis (Converts the machine to 3-axis operation)
    • 3-color status light
    • Oil-mist suction unit
    • Chip bucket
    • Flushing pistol
    • Coolant chiller
    • Chip conveyor for dry milling (incl: chip bucket)
    • Upgrade to P5 coolant system 317-gallon capacity, scraper chain conveyor, 1160 PSI through tool coolant, work-area flushing, paper belt filter, and police filter
    • DCM (Dynamic Collision Monitoring)
    • ECOTEC energy-saving function
    • Multichange easy basic unit (incl: gripper, 40-pos or 5-pos or 4-pos magazine, workpiece change place, and connection to machine)
  • Roku-Roku ANDROID II
    The Android II is a machining center designed from the ground up for extremely precise, hard-steel machining at high spindle speeds and high traverse rates....

  • TOP-SPEED PRODUCTION CAPABILITIES

    • High-speed machining technology has progressed rapidly over the last few years and is ready to take on this task using high-RPM spindles, extremely accurate linear motor servo drive systems, and high-speed machine controllers. The Android II is a machining center designed from the ground up for extremely precise, hard-steel machining at high spindle speeds and high traverse rates.

    RELIABLE BY DESIGN

    • The Android II’s heat-symmetric basic frame structure with a high-grade cast iron base ensures twist rigidity against spindle head motion. Its structure guarantees a reduction in thermal displacement, leading to a balance of high rigidity and a reduced weight. The two horizontally opposed, flat linear motors equipped with powerful magnets ensure clearance in the side-ways, canceling out any attraction forces.

    FINE WORK AT ANY SKILL LEVEL

    • Coupled with the Fanuc 31i-B5 CNC controller, the Android II is an exceptionally well-built machine tool that can be operated by users of nearly any skill level. With ten (10) preprogrammed machining modes available, your operators can produce great results with unsurpassed speed and accuracy—even in the most complex 3D contours

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