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Ellwood Specialty Metals USA

New Castle,  PA 
United States
https://ess.elwd.com/
  • Booth: 6277

Please come see us to discuss our MADE IN THE USA aluminum

Overview

Ellwood  manufactures and distributes aluminum in various grades in North America.

Our cast aluminum melting and manufacturing is located in Hubbard, OH

Distribution facilities are located in New Castle, Pennsylvania;  Windsor, Ontario; and Queretaro, Mexico.

Ellwood Aluminum produces:

Ellcast 2 (2618) up to 66” x 168” ranging 1”- 28” thick.

Ellcast 5 (5083) up to 94” x 168” ranging 1”- 48” thick.

Cast Round ingots 10”-32” diameter in 2xxx-7xxx series grades.

Several other aluminum grades are distributed in partnerships with various other mills.

Ellwood’s materials supply the aerospace, semiconductor, automotive, packaging, forging, ring rolling, and medical industries.

With Metallurgists, Engineers, Quality Engineers all on staff ready to support any need that you have for your application.

See Ellwood at Booth # 156 to discuss all of your aluminum needs today!


  Press Releases

  • [New Castle, PA, July 9, 2024] - Ellwood Specialty Metals, USA, proudly announces its exclusive manufacturing capabilities as the only company in the Western Hemisphere producing forged 6061-T6 aluminum rounds from 18 inches in diameter and up. This significant milestone reinforces Ellwood Specialty Metals, USA's commitment to innovation and excellence in the aluminum manufacturing industry.

    The 6061-T6 aluminum alloy is highly regarded for its exceptional strength, durability, and corrosion resistance, making it a perfect fit for a broad spectrum of applications in the semiconductor industry. With this exclusive manufacturing capability, Ellwood Specialty Metals, USA, can provide customers with unmatched quality and reliability in their aluminum products.

    "Our ability to forge 6061-T6 rounds in this size range sets us apart in the industry and demonstrates our dedication to meeting the evolving needs of our customers," said David Wirth, Vice President of Commercial Sales at Ellwood Aluminum-Ellwood Specialty Metals, USA. "We are excited to showcase this capability at Semicon West 2024 and demonstrate how our products can enhance performance and efficiency in semiconductor applications."

    As Ellwood Specialty Metals, USA, gears up to participate in Semicon West 2024, the leading event for the semiconductor industry, the company is excited to present its complete range of aluminum products and solutions, including the forged 6061-T6 rounds, at Booth 6277.

    Visit Ellwood Specialty Metals, USA, at Semicon West 2024 to learn more about their exclusive manufacturing capabilities and how they can benefit your semiconductor applications.

    For more information, visit https://esmusa.elwd.com/  or contact sales [email protected].

  • [Hubbard, OH, 7-10-24] - Ellwood Aluminum, a leading provider of aluminum products, is thrilled to announce the launch of its new aluminum chip recycling program. This groundbreaking initiative, made possible by adding a state-of-the-art induction furnace, allows Ellwood Aluminum to recycle machining chips from customers into new aluminum products. By doing so, we are demonstrating our commitment to sustainability and environmental responsibility and making a significant impact on reducing waste and conserving energy and natural resources.

    The new induction furnace enables Ellwood Aluminum to melt and process aluminum chips efficiently. This helps Ellwood Aluminum keep manufacturing costs in check in a volatile aluminum scrap market; by recycling machining chips, Ellwood Aluminum reduces waste and conserves energy and natural resources.

    "We are excited to introduce our aluminum chip recycling program as part of our ongoing sustainability efforts," said David Wirth, Vice President of Commercial Sales at Ellwood Aluminum. "By recycling machining chips, we are helping our customers reduce their environmental footprint and contribute to a more sustainable future."

    The aluminum chip recycling program, a testament to our commitment to sustainability, will be exclusively showcased at Semicon West 2024, the premier event for the semiconductor industry. We would like to invite you to visit Ellwood Aluminum-Ellwood Specialty Metals, USA, at Booth 6277 to learn more about the program and how your company can participate. This is an exclusive opportunity you want to take advantage of.

    For more information about Ellwood Aluminum's recycling program, visit https://www.ellwoodaluminum.com/  or contact [email protected],  David Wirth.

  • ELLWOOD TO INVEST IN ALUMINUM TOOLING PLATE PRODUCTION FACILITY

    [New Wilmington, PA, 7-11-24]   ELLWOOD has announced plans for significant investment in its New Wilmington, PA, ELLWOOD SPECIALTY METALS, USA, facility. The investment will allow ELLWOOD Specialty Metals, USA, to produce its own Aluminum Tooling Plate (ATP) to meet its customers’ needs better. 

    The new ATP facility, a testament to ELLWOOD's commitment to innovation, will boast a state-of-the-art, fully automated sawing, machining, quality control, lamination, storage and packaging line. This cutting-edge technology, designed for 'lights-out' production, will significantly reduce operator intervention. With stringent quality control, reliable production, and a vertically integrated raw material supply, the ATP production line will enable ELLWOOD Specialty Metals, USA to offer industry-leading lead times and flexible customer service. This, in turn, will empower our customers to reduce uncertainty and inventory levels, thereby enhancing their operational efficiency.

    The ELLWOOD Aluminum cast house, strategically located in Hubbard, OH, will be the primary source of cast aluminum slab input stock for the new ATP facility. With its ability to supply 2000, 5000, 6000, and 7000-series aluminum cast slab and billet to the most demanding markets and customers, including aerospace and silicon microchip production, ELLWOOD Aluminum is a testament to our commitment to cleanliness, consistency, and chemistry control. Our capabilities include casting the world’s largest cross-section slab and lengths unmatched by North American producers, further solidifying our position as a leader in the industry.

    ELLWOOD is preparing for an initial production capacity of over 10 million pounds, with planned potential to expand production capacity further, and is targeting start-up in 2025. 


    ATP, a successful product in ELLWOOD Specialty Metals, USA’s distribution portfolio, has been supply-constrained worldwide. However, with the introduction of this advanced production facility, we are poised to unlock the true potential of this critical product line. Judy Shaffer, President of ELLWOOD Specialty Metals, USA, anticipates significant fundamental growth in ATP, driven by diverse markets, including auto, medical, and semiconductor production. With this integrated ATP production line, we are confident that we can meet the escalating demand and further strengthen our market position.

    Located in New Wilmington, PA, the ELLWOOD Specialty Metals, USA subsidiary of ELLWOOD is a fully integrated producer of tool steels and aluminum for plastic molds, die cast dies, forging dies, and other tooling applications. Its commitment to long-term relationships, attention to customer service, technical expertise, and complete portfolio of steel and aluminum products make ELLWOOD Specialty Metals, USA, the supplier of choice for the tool, mold, and die industries.

    We invite you to visit Ellwood Aluminum-Ellwood Specialty Metals, USA, at Booth 6277 to learn more about the program and how your company can participate.

    ELLWOOD—your partner from melt to distribution.

    For more information, visit https://esmusa.elwd.com/  or contact sales [email protected].


  Products

  • High Primary, Low Iron Alloy 5083 & Ellcast 5
    High Primary, Low Iron Alloy 5083, & EllCast5 are available in thicknesses from 0.50" to 48", with dimensions of 94" in width and 170" in length. These blocks are ideal for industrial applications requiring high-strength and corrosion-resistant materials....

  • EllCast®5 ALUMINUM PLATE

    ADVANTAGES

    • EllCast®5 is a modified Alloy 5083

    • Excellent corrosion resistance

    • High dimensional stability without stress relieving

    • Good polishing and anodizing capabilities

    • Excellent weldability

    • Consistent mechanical properties

    • Equiaxial fine grain structure

    • Exceptional performance in extreme environments

    • Retains extraordinary strength after welding.

    APPLICATIONS

    • Semiconductors

    • Robotic Components

    • Injection Molding

    • Blow Molding

    • Structural Foam Molding

    • Rubber Molds

    • Rotational Molding

    • Automotive and Aerospace Fixtures

    ELLCAST5-Brochure.pdf

    Sales Contact

  • 6061 T6 Forged Block & Rounds
    6061 T6 Forged Block & Plate per AMS 4027 & ASTM B209 .25" to 16" thick, plus additional custom forgings. 6061 T6 Rounds from 10" - 16" dia. extruded rounds per ASTM B221. 6061 T6 Forged Rounds 16.25" - 26" dia., plus additional custom forging....

  • Ellwood proudly offers MADE IN THE USA 6061 T6 melted, cast, and forged in-house. Ellwood Aluminum in Hubbard, OH, is taking advantage of its modern aluminum cast house to support Ellwood National Forge with input stock to produce 6061 T6 aluminum blocks up to 16" thick for Ellwood Specialty Metals to inventory in their New Castle, PA facility. Ellwood can also make larger custom blocks on a case-by-case basis with very fast lead times.  The 6061 T6 plate and blocks are made to AMS 4027 and ASTM B209 specs.

    Ellwood also uses the same production route to make 6061 T6 Forged Aluminum Rounds from 16.25" - 26" dia, with custom round forging available.  The 6061 T6 Forged Rounds are made to ASTM B247 specs.

    Ellwood Specialty Metals is also stocking domestically made extruded aluminum rounds from 10" to 16" dia.  The 6061 T6 extruded rounds are made to ASTM B221 specs.

    Sales Contact

  • Ellcast 2 Block
    EllCast2 (2618)– Block (.50” to 28”) Thick x 80” wide x 212” long. Made in the USA....

  • EllCast®2 ALUMINUM PLATE

    • EllCast®2 is a modified Alloy 2618, which is a heat-treatable aluminum alloy for use in high-temperature applications up to 300° C (575° F)

    • Excellent machinability properties with spectacular dimensional stability

    • High strength at elevated temperatures

    • High thermal fatigue

    • Hardness

    • Polishability

    • High thermal and electrical conductivity

    ADVANTAGES

    • Superior strength at elevated temperatures

    • Dimensional stability during machining

    • Consistent properties throughout entire plate

    • Accepts anodized, nickel, and other coatings

    • Suitable for polished surface applications

    • Increased mechanical properties

    • Equiaxial fine grain structure

    • Excellent welding characteristics

    • Accepts mold finishes and textures

    APPLICATIONS

    • Semiconductors 

    • Robotic Components

    • Injection Molding

    • Structural Foam

    • Composite Tooling

    • R.I.M. Molding

    • R.T.M. Molding

    • Rubber Molds 

    • Blow Molding

    • Rotational Molding

    • Automotive

    • Aerospace

    • Thermoforming

    Ellcast 2 Aluminum

    Sales Contact


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