Process Insights

Houston,  TX 
United States
https://www.process-insights.com/
  • Booth: 565

CRDS Gas Analyzers & Water Analysis Solutions

Overview

Process Insights provides turnkey solutions for the analysis and measurement of high-purity gases to ensure gas quality and detect impurities across your entire process.   Explore our solutions for the semiconductor industry.

  • TIGER OPTICS™ Cavity Ring-Down Spectroscopy (CRDS) gas analyzers for bulk gas continuous quality control (CQC) monitoring race impurity measurements.
  • EXTREL™ VERASPEC™ APIMS for airborne molecular contaminants, environmental monitoring, and lab gas analysis.
  • LAR™ Water Quality Analyzers for Ultra-Pure Water (UPW) and Wastewater applications.
    • Designed to monitor total organic carbon (TOC) levels in ultra-pure water.
    •  Ideal for measuring the concentration of organic carbon in semiconductor wastewater.
    • The QuickTOCultra is highly accurate and can detect organic carbon concentrations as low as a few parts per billion (ppb).

Visit www.process-insights.com 


  Press Releases

  • Elevate your toxic gas monitoring with the new MAX300-TGM™ Mass Spectrometer (MS) Gas Analyzer from Process Insights. Based on the proven EXTREL MS platform this thoughtful application of the technology delivers continuous, real-time toxic gas monitoring of up to 64 chemical species.. The combination of a large chemical list measured across 46 sampling point provides the owner with maximum efficiency and extremely low cost-per-chemical, per point solution for monitoring.

    Process Insights MS technology is also an extremely fast measurement with an analysis speed of 0.4 seconds per chemical, the MAX300-TGM provides real time monitoring that meets or exceeds industry requirements for continuous monitoring. However, being fast in toxic gas monitoring isn’t enough your technology must also be free of false positives. Again, that’s why we choose MS as our method, with the high sensitivity of a quadrupole mass spectrometer one can rest assured that it’s analysis are true.

    The MAX300-TGM platform is customizable to meet your unique site requirements and will ship to your site fully configured to your specifications. Operators can then modify the order, frequency and repeatability of any single or multiple sampling points. A two-layer alarm feature provides operators with warning levels before gas levels hit safety levels. One can enable or disable sampling points and chemicals from the list. It is even possible to add chemicals and sampling points to your unit after installation and commissioning.  

    Designed with maintenance in mind the MAX300-TGM includes automated performance checks during normal operation. Our engineers also took the time to modularize the design, so if you need to work on a part, you pull the module replace it with another and go back to operating while you work on the module. Preventative maintenance is only required every 12-months and the items are pre-defined, so you can plan ahead.

    Process Insights is a market leader in delivering real-time analytical instrumentation, gas and water analysis solutions, and safety products for a variety of industries including industrial manufacturing, life science, semiconductor, energy, petrochemical, chemical, mining, metals processing, environmental, and more.

    About Process Insights

    Process Insights delivers leading solutions for the process, automation, and research industries around the globe. Process Insights premium products are used across a wide range of applications and end markets to ensure safe operation, increase product quality, and to attain higher levels of efficiency in process industries. Sensors, instrumentation, and software used in these applications are mission-critical to reduce disruptions, downtime, and lost productivity, all while managing increasing regulatory complexity and cost in industrial processes.  Process Insights is back by Process Insights is backed by Industrial Growth Partners, a private equity investment firm based in San Francisco, CA and focused solely on lower middle-market industrial technology companies. For more information, visit www.process-insights.com.

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  • Process Insights is the world’s leading manufacturer of research and process mass spectrometers, has expanded its high-performance product portfolio with the launch of its new VeraSpec APIMS for ultra-high purity (UHP) gas contamination analysis.

    Atmospheric Pressure Ionization Mass Spectrometry (APIMS) is widely accepted as a powerful tool for pure gas analysis, given its unique ability for real-time, multi-component measurement down to parts-per-trillion levels.  This mass spec delivers optimal performance, reliability, and ease of use enabling real-time monitoring of the most critical impurities - trace oxygen, moisture, methane, carbon monoxide, carbon dioxide, ammonia and more – in a single instrument. 

    Developed for research, electronic gas, and semiconductor applications, it is the first APIMS system available that incorporates an integrated touch screen graphical user interface for point-of-use visual indicators in gas purity, offering increased operational efficiency.

    Extremely simple to use, the VeraSpec APIMS has an intuitive web-based interface that allows the user to operate it with ease, and can check instrument status, review data trends, and run detailed analysis with the click of a button. Maintenance is also reduced with the option of scheduled automated calibrations.

    Chuck DeCarlo, Applications Director stated, “Our latest VeraSpec APIMS system combines both Electron Impact and atmospheric pressure ionization sources. This unique dual-source ionization configuration offers an unparalleled analysis range. It allows for the complete analysis of all components in the pure gas sample – from PPT to % level – in one system, making it extremely cost-effective.”

    Process Insights will be demonstrating its gas analysis solutions at Semicon West, booth 565. Visitors to the booth will learn how the VeraSpec APIMS system monitors a wide range of gases and impurities with the highest combined sensitivity and flexibility from a single analyzer.  Experts will also be on hand to discuss other cost-effective solutions for continuous semiconductor bulk gas purity verification.

  • Continuous Quality Control (CQC) in the semiconductor industry refers to an ongoing process of monitoring, analyzing, and improving the quality of semiconductor products throughout the manufacturing lifecycle. This approach is critical in the semiconductor industry due to the high precision and reliability required in semiconductor devices.  Our Cavity Ring-Down Spectroscopy (CRDS) gas analyzers have a long history in industrial gas, medical gas, and chemical processing enabling detection of moisture and other rogue impurities in process gas streams, including inert, reactive, corrosive, bulk and specialty gases. Cavity Ring-Down Spectroscopy (CRDS) Technology delivers a highly sensitive and precise analytical technique used for the detection and measurement of trace gases and isotopes in a sample. It is a non-destructive technique that provides quantitative measurements of molecular absorption spectra.

    PROCESS INSIGHTS:   CQC MONITORING SOLUTIONS

    • Offers multiple technology choices to meet all customer needs
    • Expert team who understands and supports all UHP and Semi applications IQC/OQC/CQC
    • Delivers both pre- and post-purifier trace impurity measurements
    • 1-year warranty on all analyzers and cabinets
    • 2-years of on-site service and spare parts

    TWO CQC MONITORING SOLUTIONS AVAILABLE

    • Cavity Ring Down Spectroscopy CQC has great performance at highly competitive price
    • Atmospheric Pressure Ion Mobility Spectrometry has the lowest detection limits available and covers the entire application with one analyzer

    Our CRDS CQC Solution

    • Utilize CRDS for all bulk gases including O2
    • Real-time measurement – Fast & continuous
    • No calibration required – Low maintenance very few consumables
    • Low cost of ownership – Very few consumables
    • One GC for Ar and N2 limits helium use by >90%

    Our APIMS CQC Solution

    • Utilize APIMS technology for CQC measurements in N2, Ar, H2 and He
    • Real-time, multi-species monitoring for all critical impurities
    • One APIMS per background gas or utilize stream-switching option
    • Lowest LDL available – as low as 10 ppt
    • Measurement range PPT to 100% concentrations
    • Designed to minimize maintenance requirements
    • User-friendly software and touchscreen interface

    CQC CRDS DELIVERS REAL VALUE

    • Capable of measuring nearly all impurities in all background gases
    • Real-time measurement
    • No Helium consumption
    • Almost no maintenance required
    • PPT detection limits for all impurities
    • Simple integration
    • Limited use of GC required
    • A typical CQC solution with CRDS saving nearly $12M over 10 years

    PRE-PURIFIER

    • Air Separation / N2 plant
    • G-Gas
    • Higher detection limits
    • 5ppb-10ppb gas quality to the fab

    POST-PURIFIER

    • Lowest detection limits
    • <1ppb gas quality inside the fab
    • <.05ppb ambient air
    • Purifier performance/breakthrough
    • Bulk gas quality
    • Specialty gas quality & blending
    • Airborne Molecular Contamination
    • Process tool monitoring
    • Toxic gas monitoring
    • Ultra-Pure Water (UPW)
    • Wastewater discharge


  Products

  • VeraSpec™ APIMS
    NEW EXTREL™ VeraSpec™ Atmospheric Pressure Ionization Mass Spectrometer (APIMS) designed for reliable and repeatable low parts-per-trillion detection limits...

  • Semiconductor manufacturers need the ability to continuously verify the purity of process gases in real-time and detect trace contamination at concentrations in the low parts-per-trillion (ppt).  Monitor a wide range of gases and gas mixtures with the stability that provides the long-term repeatability required in most applications.

    Our NEW VeraSpec™ Atmospheric Pressure Ionization Mass Spectrometer (APIMS) is designed for reliable and repeatable low parts-per-trillion detection limits for contamination control in Ultra-High Purity (UHP) gases used in semiconductor and other high-tech industrial applications.

    VerSpec APIMS Benefits Include:

    • Industry-best lower detection limits (LDLs) for bulk gas analysis
    • Real-time, multi-species monitoring for ALL critical Impurities in bulk gases including trace O2, H2, H2O, CH4, CO, CO2, Xe and more
    • Well-established, powerful mass spectrometry technology
    • Unparalleled measurement range from PPT to 100% with unique dual-source ionization configuration 
  • MAX300-TGM™ Toxic Gas Monitor
    For real-time monitoring solution with analysis speeds of 0.4 seconds per chemical....

  • Our NEW MAX300-TGM™ Toxic Gas Monitor is a real time monitoring solution with analysis speeds of 0.4 seconds per chemical and gas clearing times of less than 3 seconds.  These impressive speeds exceed industry requirements for continuous monitoring. With the ability to analyze 15+ chemicals per sample point, the MAX300-TGM toxic gas analyzer provides maximum efficiency at an extremely low cost-per-chemical, per sample point. 

    MAX300-TGM Advantages Include:

    • Versatile and flexible analyzer – detect multiple chemicals on up to 46 sample points
    • Fast measurement with high sensitivity, reducing false alarms
    • Highly responsive to changes in chemical concentration – reducing down time after an event
    • Streamlined operation – centralized analyzer for full facility monitoring
    • Low cost of ownership and streamlined operation – decreasing complexity in maintenance and upkeep
    • Industry leading application expertise and technical support with decades of experience with ambient air monitoring
    • Large, user-friendly touch screen interface for at-a-glance updates with customizable alarm verifications
  • CQC Monitoring Solution
    Real-Time Continuous Quality Control (CQC) Monitoring Solution from Process Insights...

  • Continuous Quality Control (CQC) in the semiconductor industry refers to an ongoing process of monitoring, analyzing, and improving the quality of semiconductor products throughout the manufacturing lifecycle. This approach is critical in the semiconductor industry due to the high precision and reliability required in semiconductor devices.  Our Cavity Ring-Down Spectroscopy (CRDS) gas analyzers have a long history in industrial gas, medical gas, and chemical processing enabling detection of moisture and other rogue impurities in process gas streams, including inert, reactive, corrosive, bulk, and specialty gases. Cavity Ring-Down Spectroscopy (CRDS) Technology delivers a highly sensitive and precise analytical technique used for the detection and measurement of trace gases and isotopes in a sample. It is a non-destructive technique that provides quantitative measurements of molecular absorption spectra.

    PROCESS INSIGHTS:   CQC MONITORING SOLUTIONS

    • Offers multiple technology choices to meet all customer needs
    • Expert team who understands and supports all UHP and Semi applications IQC/OQC/CQC
    • Delivers both pre- and post-purifier trace impurity measurements
    • 1-year warranty on all analyzers and cabinets
    • 2-years of on-site service and spare parts

    TWO CQC MONITORING SOLUTIONS AVAILABLE

    • Cavity Ring Down Spectroscopy CQC has great performance at highly competitive price
    • Atmospheric Pressure Ion Mobility Spectrometry has the lowest detection limits available and covers the entire application with one analyzer

    Our CRDS CQC Solution

    • Utilize CRDS for all bulk gases including O2
    • Real-time measurement – Fast & continuous
    • No calibration required – Low maintenance very few consumables
    • Low cost of ownership – Very few consumables
    • One GC for Ar and N2 limits helium use by >90%

    Our APIMS CQC Solution

    • Utilize APIMS technology for CQC measurements in N2, Ar, H2 and He
    • Real-time, multi-species monitoring for all critical impurities
    • One APIMS per background gas or utilize stream-switching option
    • Lowest LDL available – as low as 10 ppt
    • Measurement range PPT to 100% concentrations
    • Designed to minimize maintenance requirements
    • User-friendly software and touchscreen interface

    CQC CRDS DELIVERS REAL VALUE

    • Capable of measuring nearly all impurities in all background gases
    • Real-time measurement
    • No Helium consumption
    • Almost no maintenance required
    • PPT detection limits for all impurities
    • Simple integration
    • Limited use of GC required
    • A typical CQC solution with CRDS saving nearly $12M over 10 years


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