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Digital Dynamics, Inc

Scotts Valley,  CA 
United States
https://www.digitaldynamics.com
  • Booth: 1283

SEE DDI's SIL3 RATED I/O SOLUTIONS at BOOTH 1283

Overview

Digital Dynamics (DDI) designs and manufactures best-in-class EtherCAT I/O control solutions for mission-critical OEM capital equipment.

DDI offers the industry's broadest selection of digital & analog I/O on the market. DDI's modular Fusion.IO platform enables quick selection, configuration and customization to support the OEM designers critical development timelines. Fusion.IO is built with intrinsic functional safety, certified by TÜV Rheinland to meet 61508 SIL 3 and ISO 13849-1:2015 Level e.  

The Fusion.IO platform supports I/O expansion using Remote I/O Modules, with I/O scan rates up to 8kHz. DDI's serial option card enables connection of legacy serial devices to the EtherCAT network.

Digital Dynamics Interlock Builder™ software measurably reduces system interlock design & commissioning time, speeding new product development and improving time-to-market. The Live Monitor feature enables access to the I/O fabric while in service, enabling easy validation of I/O states, as well as field troubleshooting.

DDI will customize its solutions for OEM's facing the challenging physical requirements of modern automated process equipment.


  Press Releases

  • Digital Dynamics Unveils Next-Gen Fusion.IO Safe InterlockControl Modules at SEMICON West

    New Solutions Reduce System Complexity, Lower Total Cost of Ownership and
     Improve Reliability for Semiconductor Equipment OEMs

    SCOTTS VALLEY, Calif. — Oct. 7, 2025 — Digital Dynamics Inc. (DDI), a technology leader delivering high-performance safety rated I/O interlock control solutions to the world’s leading OEMs, today introduced a suite of powerful new products and capabilities at SEMICON West in Phoenix, Arizona at booth #1283.

    DDI’s Fusion.IO platform delivers seamless integration into process equipment requiring high-density mixed signal I/O with fast, precise interlock control enabling OEMs to achieve system-level SIL3-rated functional safety, ultimate modularity and design flexibility in a cost-effective, compact form factor.

    Highlights of DDI’s latest innovations include:

    • Fusion.TMP – An enhancement of Fusion.IO’s advanced PID process control capability, delivering critical temperature control features including PID autotuning, digital filtering, setpoint ramp control and ratio control, configurable through EtherCAT, DDI’s Interlock BuilderTM software or as an optional factory pre-set.
    • Fusion XL and RIM XL – Delivering Fusion.IO in an extended chassis for OEMs requiring connectivity of mixed signal I/O tailored to even larger connector counts with SIL-rated functional safety.
    • Fusion XT – Delivering Fusion features and performance with even more modularity for OEMs requiring ultimate form factor flexibility.
    • Safe temperature monitoring I/O slot card – Compatible with all thermocouple types, and 3- or 4-wire RTDs, designed for systems requiring temperature measurement and over/under temperature interlocking to enable system-level SIL3-rated functional safety.
    • Force-Guided Relay I/O slot card – For OEMs requiring dry contact outputs to enable system-level SIL3-rated functional safety.
    • Interlock Builder  v9.0 – A comprehensive upgrade of DDI’s powerful interlock development solution, adding interlock previsualization/simulation, expanded configurable features, and advanced design and editing features to enable even faster time to market.

    Nir Merry, CEO, Digital Dynamics Inc., said: “Semiconductor wafer process OEMs are under constant pressure to deliver higher performance with uncompromising safety. DDI’s latest innovations in integrated temperature control and a new level of modularity underscore our commitment to delivering intelligent, scalable and safety-certified control solutions for the evolving needs of critical industries, including semiconductor wafer fabrication and display fabrication. DDI’s newly released Interlock Builder software empowers equipment engineers to rapidly develop and validate complex interlock logic.”

    Michael Summers, manager, application engineering, Digital Dynamics Inc., said: “The Fusion.TMP controller and Fusion XL modular solution for large-scale deployments represent a breakthrough in OEM productivity and system safety. By combining certified hardware with easy-to-use software, we’re enabling customers to design safer, smarter, bigger systems faster than ever before.”

    About Digital Dynamics Inc.:

    Digital Dynamics Inc. (DDI) is a leader in delivering innovative, high-performance solutions for the semiconductor and advanced manufacturing industries. Based in Scotts Valley, California, DDI is dedicated to creating products that enhance machine safety, efficiency, and performance, including IEC61508 SIL-compliant systems. For more information, or to contact a DDI Solution Engineer, visit www.digitaldynamics.com.

    Media Contact

    Max Holden

    Force4 Technology Communications 

    [email protected]


  Products

  • Fusion.IO
    Fusion.IO is a platform offering deployment of up to 1920 mixed signal I/O in a compact package with intrinsic SIL3 rated functional safety & real-time EtherCAT. Field-connect customization makes for the ideal choice for OEMs....

  • Functional Safety, Fully Integrated & Optimized for OEM’s

    Fusion.IO is a real-time I/O control platform certified as a SIL3 functional safety device, designed for mission-critical applications requiring high performance and reliability. When configured with DDI’s Interlock Builder™ software utility, Fusion.IO functions seamlessly as a safety interlock controller, ensuring robust system safety and operational integrity.

    One of the standout features of Fusion.IO is its exceptional modularity. It supports a broad range of 23 different I/O cards (and growing), offering the industry’s most comprehensive selection of I/O options. This flexibility enables a highly customizable control system, tailored to meet the unique demands of each application.

      

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