Loading...

Prudential Cleanroom Services

Irvine,  CA 
United States
http://www.pcs-clean.com
  • Booth: 1576

TRUSTED CLEANROOM APPAREL & SERVICES NATIONWIDE

Overview

Since 1960, Prudential Cleanroom Services (PCS) has provided cleanroom apparel services.

From these beginnings, Prudential has developed into an internationally recognized source for bio-science, pharmaceutical, medical device, semi-conductor, aero space, and other companies manufacturing and operating in controlled environments.

PCS specializes in cleanroom garment processing services for aseptic, particulate & ESD controlled environments.  All PCS Cleanroom Services Garment Processing Facilities (excludes Cleanroom Service Centers) are validated for sterile garment processing, and have a quality management system that is ISO 9001:2008 certified.

Prudential is able to provide national cleanroom laundry and apparel service programs.  PCS remains committed to satisfying our customers’ evolving requirements.

PCS maintains state of the art cleanroom garment processing services throughout the United States.

Please visit our website at PrudentialUniforms.com


  Press Releases

  • Cleanrooms are essential for industries that manufacture or handle highly sensitive materials, including semiconductors, pharmaceuticals, biotechnology products, and medical devices. Creating these environments involves the use of specialized cleanroom technology, while maintaining these spaces requires carefully laundered garments and strict contamination control solutions. That’s where Prudential stands out—offering industry-leading cleanroom facility services that help businesses meet the highest standards of cleanliness and compliance.

    With decades of expertise in cleanroom apparel, laundering, and contamination control, Prudential is a trusted partner for companies that depend on precision and purity in their operations.

    The Importance of Cleanroom Services

    What is a cleanroom? A cleanroom is a controlled environment that maintains low levels of airborne particles. This is essential for industries where contamination can affect product quality, safety, and research outcomes. Cleanrooms are carefully designed to filter air and control humidity, pressure, and temperature to ensure a safe environment. They are used in various sectors, including pharmaceuticals, biotechnology, electronics, and aerospace, where even the smallest particles can compromise the integrity of processes and products.

    Maintaining a cleanroom requires stringent standards and procedures, including specialized cleaning protocols and strict access controls. Cleanroom service providers like Prudential play a critical role in ensuring that these spaces meet regulatory standards and operate efficiently. This service includes supplying cleanroom apparel and equipment that are expertly designed to prevent contamination.

    For cleanroom-owning businesses requiring reliable and consistent operations, high-quality apparel and support are essential. Prudential provides exceptional cleanroom service options, including top-quality apparel and accessories, to meet the demands of these types of work environments across multiple industries.

    ISO Standardization

    Cleanroom Facility

    ISO classifications for cleanrooms provide essential standards for controlling air cleanliness in environments that require strict contamination control. These classifications, developed under the International Organization for Standardization (ISO), are vastly important to any industry where maintaining specific particle limits is vital to creating a sterile environment, or one where microorganisms have been minimized to an acceptable level. Each classification is based on the maximum allowable number of particles per cubic meter.

    The cleanroom classifications, ranked from ISO 1 to ISO 9, specify different levels of particle control needed for various processes. Lower classifications, such as ISO 1, allow fewer particles and are used in ultra-sensitive applications, while higher classifications permit more particles, so they’re suitable for less strict environments. Here’s an overview of the ISO classifications:

    • ISO Class 1 – Ultra-clean (10 particles/m³; example: advanced microchip production)
    • ISO Class 2 – Extremely clean (100 particles/m³; example: aerospace & high-tech uses)
    • ISO Class 3 – Very clean (1,000 particles/m³; example: semiconductor & optics)
    • ISO Class 4 – Highly clean (10,000 particles/m³; example: biotech & pharmaceuticals)
    • ISO Class 5 – Clean (100,000 particles/m³; example: pharmaceuticals)
    • ISO Class 6 – Moderately clean (1 million particles/m³; example: certain pharma uses)
    • ISO Class 7 – Less strict (10 million particles/m³; example: hospital suites)
    • ISO Class 8 – Controlled (100 million particles/m³; example: clean storage)
    • ISO Class 9 – Lightly controlled (1 billion particles/m³; suitable for general production)

    These classifications guide cleanroom design by setting particle limits, ensuring that each environment meets the necessary standards for contamination control and process quality. High-quality cleanroom garments and services are vitally important for preventing contamination in these spaces.

    Cleanroom Solutions

    Cleanrooms vary in size, but to meet industry standards for contamination control, organizations must follow strict operating procedures. Cleanrooms adhere to meticulous protocols to maintain a properly controlled environment that ensures product integrity and workplace safety. Proper cleanroom procedures help minimize airborne contaminants, control particulates, and prevent cross-contamination.

    Key cleanroom operating procedures include:

    • Proper Gowning & Protective Clothing – Employees must wear approved cleanroom apparel such as coveralls, gloves, hoods, masks, and boot covers. Gowning must be performed in a designated clean area, following a step-by-step sequence to prevent contamination.
    • Controlled Entry & Exit Protocols – Personnel must enter and exit cleanrooms through airlocks or gowning rooms to reduce contamination risks. Unauthorized entry is strictly prohibited, and movements should be slow and deliberate to minimize particle disturbance.
    • Air Filtration & Environmental Controls – Cleanrooms rely on HEPA (High-Efficiency Particulate Air) or ULPA (Ultra-Low Penetration Air) filtration systems to maintain strict air quality standards. Airflow patterns, humidity, and temperature must be carefully regulated.
    • Routine Cleaning & Disinfection – All cleanroom surfaces, floors, and equipment must be cleaned regularly using approved cleaning agents and sterilization techniques. Microfiber mops, disinfectant wipes, and HEPA-filter vacuums help remove particulates and microbial contaminants.
    • Minimizing Particle Generation – Employees should avoid wearing cosmetics, perfumes, or loose fibers that can introduce contaminants. Only pre-approved materials and tools should be brought into the cleanroom.
    • Monitoring & Compliance – Cleanroom conditions must be routinely monitored for airborne particles, microbial contamination, and temperature fluctuations. Organizations should conduct regular audits and employee training to ensure compliance with industry regulations.

    The manufacturing, scientific, and medical industries often utilize third-party cleanroom services due to the complex nature of these processes, which can easily become exposed to potential health and safety risks. Cleanroom cleaning services, such as specialized laundering procedures, help organizations maintain a controlled environment to reduce possible contamination, which, in turn, would compromise the delicate manufacturing process.

    Here at Prudential, we provide clients with cleanroom services and products to enhance the safety measures needed to process and perform more proficiently within a sensitive work area.

    Prudential Cleanroom Garment Systems

    Prudential’s cleanroom garments not only offer a high degree of contamination control but also provide enhanced durability and ease of maintenance. The garments are designed to withstand repeated use and laundering. We require the over-locking of cut or raw edges to eliminate any protrusion of the seams. In fact, our cleanroom polyester fabric is protected from any fraying or fiber separation through the encapsulation of our cleanroom fabric thread.

    Also, our garments are designed with breathability and flexibility in mind, allowing employees to stay comfortable even during long shifts in controlled environments. We offer a wide range of size options for our cleanroom garments.

    With features such as easy closures, adjustable fits, and specialized materials that reduce electrostatic charges, our cleanroom garments ensure both the safety and comfort of employees, which makes this apparel a dependable choice for various industries requiring precise contamination control.

    Prudential’s Cleanroom Garment Process

    POS Cleanroom Garment Process

    We are committed to maximizing inventory life for our clients. In fact, we implement a rigorous and detailed inspection and processing for all of our provided cleanroom garments and products. To optimize effectiveness for a specific cleanroom environment, we adapt our cleanroom garment process to the individual needs of each client. Prudential garment professionals also examine and repair any damages or any minor distress of clothing that can impair the performance and safety of the cleanroom employee.

    All Prudential facilities utilize ISO-controlled environments for rigorous cleanroom garment cleaning and processing. These processes include:

    • Soil Inspection
    • Incoming Garment Scanning within our Garment Tracking System (GTS)
    • Priority Repair
    • ISO Class 4 Washing
    • ISO Class 3 Drying
    • ISO Class 3 Packaging
    • ISO Class 3 Quality Assessment
    • ISO Class 7 Sorting and Distribution
    • Outgoing Garment Scan within the GTS

    Prudential Cleanroom Services vs. Competitors

    Cleanroom Garments by Prudential

    When you run a cleanroom, the most important aspect is the ability to keep everything inside appropriately sanitized. All employees must wear specialized cleanroom garments, and these garments must be laundered properly after use so that they can safely enter the cleanroom once again.

    Prudential Cleanroom Services (PCS) is a specialized division of Prudential Overall Supply that focuses solely on providing high-quality cleanroom apparel and laundry processing services. With our strong dedication to customer support and hard work, PCS has become a global industry leader in cleanroom laundry services.

    Prudential Cleanroom Services: A Step Above the Rest

    At Prudential Cleanroom Services, we work hard to provide the products and services you need, all while outpacing the competition. The following are just a few of the ways in which Prudential Cleanroom Services offers more than our competitors:

    • No penicillin – Our competitors process penicillin in their facilities. PCS does not.
    • Backup processing facilities –We have multiple backup processing facilities—more than our competitors.
    • Service Manager/Supervisor availability – PCS always has three or more service managers or supervisors available to cover customer needs in a given service area. Our competitors don’t offer that kind of coverage.
    • Service Manager evaluation and goals –Our competitors often evaluate service managers’ performance based on how much they bill and collect in Loss and Ruin (L&R) garment charges, and they even set L&R billing goals. We know this is a slippery slope to overcharging customers, which is why our service managers are never evaluated on the basis of unsubstantiated fees (and will never be asked to meet such a goal).
    • Certifications/tests –All our garments undergo special tests and must meet certain certification requirements. Our competitors’ garments may not.
    • ISO 9001:20015 Certified/Registered facilities –PCS boasts  ISO 9001:20015 certified processing facilities for cleanroom and industrial services for all laundry processing Plants. Our competitors can’t currently say the same.
    • Continuously expanding services –In May 2024, Prudential announced the opening of a new center in Raleigh, North Carolina, to provide industrial and cleanroom facility services to customers in the area. PCS continues to expand and provide top-notch cleanroom laundry services.

    Keep Your Cleanroom Truly Clean with PCS Garments and Laundry Services

    If your company uses a cleanroom as part of its daily operations, opt for high-quality garments and laundry services at competitive prices from Prudential Cleanroom Services. Since 1960, PCS has been known as a world leader in cleanroom laundry processing services. With service locations all over the U.S., we are well positioned to support your business needs.

  • Cleanrooms are tightly controlled spaces that demand the highest level of cleanliness. Any contamination, even at a microscopic level, can disrupt operations and lead to costly consequences. Laundering cleanroom mops is a critical part of maintaining a contamination-free environment. Proper laundering supports cleanroom standards, improves efficiency, and ensures regulatory compliance.

    What Is a Cleanroom Environment and Why Is It Important?

    A cleanroom environment is a controlled space where airborne particles, surface contamination, and other pollutants are strictly regulated. These rooms are common in industries like pharmaceuticals, electronics, biotechnology, and aerospace.

    Cleanroom environments are designed to protect sensitive products and processes from contamination. Because even minor exposure to dust, microbes, or chemicals can lead to failures, maintaining strict cleanliness is essential. This includes cleaning practices, tools used, and even how mops are cleaned and stored.

    Why Cleanroom Mops Require Special Handling

    Cleanroom mop systems are different from standard janitorial tools. A cleanroom mop is designed to trap and remove microscopic contaminants without introducing new ones. Most of these mops are reusable and made from non-shedding materials that meet strict industry guidelines.

    Unlike household mops, cleanroom mop systems often include a cleanroom mop bucket system and specialized wringers. These systems help limit the risk of cross-contamination by separating clean and dirty water during use. However, the process doesn’t stop at cleaning the room. The mop itself must also be cleaned properly.

    Standard laundering is not suitable for cleanroom mops. They must be washed in a facility that follows cleanroom laundry protocols. Using a cleanroom laundry service ensures that mops are returned decontaminated, intact, and ready for reuse.

    The Benefits of Laundering Mops Through a Cleanroom Laundry Service

    Validated Reusable Microloop Mop Head

    Using a professional cleanroom laundry service helps maintain the integrity of cleanroom mop systems. These services follow validated processes to remove particles, bacteria, and chemicals without damaging the mop.

    Key benefits include:

    •  Compliance with cleanroom standards through controlled laundering processes
    •  Proper decontamination of reusable mop materials
    • Reduced risk of cross-contamination between cleaning cycles
    • Extended lifespan of cleanroom mops and mop heads
    • Environmentally friendly by supporting sustainable, reusable solutions
    • Labor savings by outsourcing complex cleaning processes
    • Reliable inspection and tracking of all cleaned items

    A qualified cleanroom laundry service ensures cleanroom mop systems return fully compliant and ready for safe use.

    Best Practices for Laundering Cleanroom Mops

    To maintain a contamination-free space, cleanroom mops must be laundered with care. Follow these proven best practices to support cleanroom standards and compliance.

    1. Store Used Mops in Sealed Containers

    Immediately after use, place cleanroom mops in sealed, clearly labeled containers. This prevents environmental exposure and reduces the risk of contamination before they reach the laundry facility.

    Containers should be compatible with cleanroom protocols and kept separate from non-cleanroom materials.

    2. Use a Certified Cleanroom Laundry Provider

    Only work with a laundry provider that specializes in cleanroom mop systems. Look for credentials, certifications, and a proven track record in your specific industry.

    A provider with cleanroom laundry expertise will understand the correct handling, washing, and packaging procedures required for your environment.

    3. Follow a Consistent Mopping Schedule

    Establish a mopping schedule based on how often cleaning is required and based on the level of contamination risk in each area. High-use zones may require more frequent mopping to maintain standards.

    A regular rotation ensures your staff always has access to fresh, compliant mops.

    4. Inspect Mops Before and After Each Use

    Train staff to inspect each mop before and after cleaning. Look for signs of wear, damage, or contamination that could affect performance.

    Remove any mops that appear frayed, discolored, or misshapen. These should be disposed of or repaired according to your facility’s policy.

    Cleanroom Mop Systems and Their Role in Contamination Control

    cleaner wearing protection uniform cleaning floor

    Cleanroom mop systems are more than just tools for cleaning surfaces. These systems are carefully designed to prevent the spread of contaminants and maintain sterile conditions.

    A cleanroom mop bucket system typically includes separate compartments for clean and dirty water, reducing recontamination. Some systems are hands-free, limiting human contact and the chance of introducing particles into the environment.

    Cleanroom mopping systems often include microfiber or synthetic mop heads, which are less likely to shed or hold onto debris. These systems are paired with reusable mop heads that are designed for durability and repeated laundering.

    Using a cleanroom mop system in combination with proper laundering helps facilities maintain effective contamination control throughout the cleaning process.

    Compliance with Cleanroom Standards and Regulations

    Maintaining compliance is a top concern for any facility operating in a cleanroom environment. Regulatory bodies like ISO, GMP, and FDA have clear standards for cleanroom operations, including how mops and other tools are cleaned.

     Reusable mops must be decontaminated through a cleanroom laundry process that meets industry regulations. This involves validated equipment, consistent documentation, and traceability of each load.

    Failure to follow these standards can result in failed inspections, production delays, and potential safety hazards. By laundering cleanroom mops properly, facilities reduce risk and demonstrate a strong commitment to compliance.

    Keep Your Facility Clean, Compliant, and Ready

    Maintaining a cleanroom means managing every detail, including how your mops are laundered. Cleanroom mop systems, when paired with a trusted cleanroom laundry service, help ensure a safer, more efficient workspace.


Send Email

Type your information and click "Send Email" to send an email to this exhibitor. To return to the previous screen without saving, click "Reset".