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Evolve Sensing

Redmond,  WA 
United States
https://evolve-sensing.com
  • Booth: 7029

Overview

Evolve Sensing is the performance leader and best value in spectrometers in the North American market. We supply compact spectrometers from the UV to the NIR, research grade and OEM-scale. With service and supply in the United States we are the perfect partner for spectrometers and accessories. If you need to take your development beyond components, we can help with that too, with experience in LIBS, Raman, fluorescence, and absorption spectroscopy.


  Press Releases

  • Industry-Leading Thermal Stability and Precision Drive Breakthrough Performance for Critical Semiconductor Applications

    Phoenix, AZ – October 7, 2025 – Evolve Sensing, the Redmond, Washington-based pioneer in smart spectrometer technology, will showcase its revolutionary UV-Vis and NIR spectroscopy solutions at SEMICON West 2025, Booth 7029. Running October 7-9 at the Phoenix Convention Center, the event marks the semiconductor industry's premier North American gathering, where Evolve Sensing will demonstrate how their breakthrough spectrometers can transform process control and quality assurance across semiconductor manufacturing.

     

    "The semiconductor industry demands unprecedented precision, and traditional spectrometers simply can't keep pace with today's nanoscale requirements," said Anthony Lee, Sales Director at Evolve Sensing. "Our SmartEngine spectrometers deliver less than 0.04 nm per degree C thermal drift – that's 10 times more stable than some competing solutions. When you're monitoring plasma processes or measuring thin films at the angstrom level, that stability difference means the difference between yield success and costly failures."

    Three Game-Changing Applications Driving Semiconductor Innovation

    1. Real-Time Plasma Process Monitoring and Endpoint Detection Evolve Sensing's UV-Vis spectrometers provide unprecedented precision for plasma emission monitoring during etching and deposition processes. With spectral coverage from 180-1100nm and superior signal-to-noise ratios, manufacturers can detect process endpoints with microsecond accuracy, preventing over-etching and optimizing yield rates.

     

    2. Ultra-Precise Thin Film Metrology The company's spectroscopy solutions excel in measuring semiconductor thin films from sub-nanometer to several micrometers thickness. By combining advanced ellipsometry principles with Evolve's industry-leading thermal stability, manufacturers can achieve angstrom-level precision in film thickness measurements – critical for next-generation device architectures where atomic-scale control determines performance.

     

    3. Advanced Contamination Detection and Materials Analysis Evolve's full-spectrum capabilities enable rapid identification of metallic contaminants and chemical residues that could compromise device performance. The spectrometers' exceptional sensitivity allows detection of trace elements at parts-per-billion levels, while their compact design enables integration directly into manufacturing tools for continuous monitoring.

     

    "We're not just selling spectrometers – we help our customers develop comprehensive sensing solutions that integrate seamlessly into existing fab environments," noted Lee. "Our 32-bit RISC-based electronics with 16-bit, 15 MHz A/D conversion and ample on-board memory provide the processing power needed for real-time analysis, while our compact form factor fits into the most space-constrained OEM applications."

    Proven Performance in Demanding Environments

    Evolve Sensing's spectrometers have demonstrated exceptional vibration tolerance and reliability in harsh semiconductor manufacturing environments. The company's proprietary designs maintain consistent performance across temperature variations, making it ideal for both research applications and high-volume production environments.

     

    Dr. Steve Buckley, Principal at Evolve Sensing, brings over 30 years of optical measurement experience to the team, including faculty positions at the University of Maryland and UC San Diego. "Our deep understanding of both the physics and the practical challenges of semiconductor manufacturing allows us to build instruments that don't just meet specifications – they exceed the expectations of the world's most demanding fabs," Buckley explained.

    SEMICON West 2025: Innovation Showcase

    At Booth 7029, attendees can learn about Evolve Sensing's complete spectroscopy portfolio, including UV-Vis systems optimized for plasma diagnostics and NIR solutions designed for materials characterization. "The move of SEMICON West to Phoenix represents the industry's recognition of the Southwest as a major semiconductor hub," said Buckley. "We're excited to be part of this historic event and to demonstrate how our spectroscopy innovations are helping manufacturers achieve the precision and reliability needed for next-generation devices."

     

    About Evolve Sensing

    Founded in 2023 and headquartered in Redmond, Washington, Evolve Sensing specializes in smart spectrometers and sensor hardware for manufacturers and researchers across multiple industries. The company's expertise spans optical spectroscopy, machine learning, process control, and OEM integration, with particular strength in semiconductor, energy, and advanced materials applications. Evolve Sensing's team combines decades of engineering experience with cutting-edge technology to deliver sensing solutions that optimize processes, enhance quality, and reduce costs for customers worldwide. They manufacture in an ISO-9001 environment and all devices are CE-certified.

     

    Media Contact: Steve Buckley, Principal; Email: [email protected]; Website: www.evolve-sensing.com


    Event Details: SEMICON West 2025 October 7-9, 2025 Phoenix Convention Center Phoenix, Arizona Evolve Sensing Booth: 7029


  Products

  • Dragonfly NIR Spectrometer
    DLP-based NIR spectrometer with a stunning SNR of up to 5000!...

  • Dragonfly NIR Spectrometer

    Programmable NIR based on Texas Instruments' DLP!

    The Dragonfly (DF) Series spectrometers feature digital light processing (DLP) technology, utilizing a digital micro-mirror device (DMD) chip combined with single photon InGaAs photodiodes. This combination achieves high optical efficiency, a higher number of pixels, and miniaturization. Each DMD consists of an 854×480 near-infrared (NIR) micro-mirror array, which can be programmed to manipulate scan modes and reduce scanning time.

    Models and Wavelength Ranges

    • DF1514 / DF1510: 900-1700 nm
    • DF1934 / DF1930: 1340-2280 nm with 2-stage thermoelectric (TE) cooling

    Main Features

    • High sensitivity InGaAs photodiodes
    • DMD chip for optimal scanning parameters
    • USB power and data transfer
    • UART and micro USB interface for external devices
    • 32-bit ARM Cortex-M4F RISC microcontroller
    • Minimum exposure time: 0.635ms
    • Scanning modes: Column scan, Hadamard scan, Slew scan
    • SNR in Hadamard mode: 2-7 times better than Column mode

    Summary of Characteristics

    The DF Series utilizes a digital micro-mirror device (DMD) chip in combination with InGaAs photodiodes to replace the InGaAs linear sensor in traditional spectrometers, leveraging the programmability of the DMD chip to allow the user to set the optimal scanning parameters for a certain range of wavelength or ignoring unimportant wavelength ranges to save scanning time.

    The wavelength range 900-1700nm can be divided into 5 sections, each with its own pattern width, exposure time, and digital resolution.

    The DF Series can work in three scan modes: Column (Col), Hadamard (Had), and Slew (Col+Had). The Column mode scans one wavelength range at a time, while the Hadamard mode scans a set of multiple wavelength ranges at a time and then decodes the results into each individual range. The Hadamard mode collects more light and hence provides better SNR than the Column mode. The Slew mode is a combination of the Column mode and the Hadamard mode. Under the same exposure time, the SNR of the Hadamard mode is 2-7 times better.

  • Smart Engine UV-VNIR
    Our UV-VNIR workhorse available with CCD and CMOS sensors. Exceedingly stable....

  • SmartEngine UV-VNIR

    Our workhorse available with CCD and CMOS sensors

    The SmartEngine (SE) Series spectrometer features high-sensitivity Hamamatsu CMOS linear image sensors or various CCD sensors and a 32-bit RISC microcontroller designed for optimized spectrum analysis in the UV-Vis range. This spectrometer offers robust performance against humidity, vibration, and shock, enhancing resolution and minimizing wavelength drift. Its compact design facilitates easy integration into research and OEM systems.

    Main Features

    • Czerny-Turner optical bench design for high resolution and low dispersion
    • RISC microcontroller for electronic operations
    • USB 2.0 for high-speed communication and power
    • 6 I/O pins for external device integration
    • Software support for easy operation and integration

    Technical Details

    • Optical resolution: 0.2 – 10.5 nm
    • Wavelength range: 180-1100 nm
    • Integration time: 0.1 ms to 24 s
    • 16-bit, 15 MHz A/D converter
    • USB 2.0 @ 480 Mbps (High Speed)
    • Thermal stability: <0.04 nm/°C
    • Power via USB: 300mA at +5 VDC
    • External I/O port: 8 pins for data acquisition
    • Operating temperature: 0°C to +50°C
    • Humidity: 0% – 90% non-condensing

    Key Characteristics

    • Different sensor clock speeds available for reproducibility or high-speed processing
    • Flash ROM storage for wavelength calibration, linearity correction, and intensity
    correction parameters
    • Ultra-precise continuous exposure, holding up to 4,000 records of spectrum data in memory
    • Customizable modular components: grating, image sensor, and inlet slit width
    • Plug-n-Play computer application support

    Available Image Sensors:

    • High-sensitivity 2048-pixel CCD linear image sensor
    • Back-illuminated 2048-pixel CCD linear image sensor
    • High-speed 2048-pixel CMOS image sensor
    • High-speed 1024-pixel CMOS image sensor
    • High-resolution 3648-pixel CCD linear image sensor
    • High-speed 4096-pixel CMOS image sensor
    • High UV sensitivity 2048-pixel CCD linear image sensor

  • Phekda Series
    OCT, LIBS, VCSEL, Thin-Film, Raman Application Customized High-Resolution Spectrometer...

  • ◆ The Phekda (PD) Series spectrometers consist of CCD/CMOS sensors and 32-bit RISC microcontrollers. This series features a new T-R-T (Transmissive-Reflection-Transmissive) optical design, simple and optimized for LIBS or high resolution requirement. The optical bench is very rigid and stable for measurement system and has outstanding stability of thermo-hydro variation, vibration and shock on resolution and wavelength shift performance.

    ◆ Wavelength range 400-1000nm & 900-1700nm configurable; High spectral resolution < 0.1nm (VIS-NIR) & <0.2nm (NIR) .
    ◆ New T-R-T (Transmissive-Reflective-Transmissive) optical design.
    ◆ Using back-thinned 2048pixels CCD/ 4096pixels CMOS sensor for 400-1100nm; 512pixels InGaAs sensor for 900-1700nm.
    ◆ We provide customized high resolution spectrometers with different relective gratings. 


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