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RORZE

Michinoue,Kannabe-cho,Fukuyama-shi,  Hiroshima 
Japan
http://www.rorze.com
  • Booth: 5137


カメラを搭載した大気搬送ロボット、新機構を採用した真空ロボット等を展示しております。是非ローツェブースにお越しください。

Rorze Corporation is a vertically integrated manufacturer that develops and manufactures all our products from motor drivers and controllers, which are the base of automation and motion control, automation modules such as robots, load ports(LPs), and aligners, and tools such as EFEMs, wafer sorters, and vacuum platforms that use these modules, as well as all software including communication with the factory HOST. In addition to the solutions, we have been providing to semiconductor equipment manufacturers for more than 30 years since our establishment, in recent years we have also been providing end users with wafer sorters, bare wafer stockers, purge (N2, XCDA) compatible wafer stockers, ALP (FOUP transfer assist devices) and other automation solutions for FAB, etc. Our ultra-clean performance and high product reliability have won us supplier awards and high praise from end users worldwide.

We will exhibit a vacuum robot that uses a DDM (vacuum direct drive motor) drive unit to achieve high transfer accuracy and high vacuum barrier performance. A full-link arm with a new cross-legged structure enables wafer transfers over longer distances than before without changing the chamber size.

In addition, Rorzes proprietary surface treatment technology for vacuum robots and vacuum chambers, "RM Treatment," will be exhibited on panels. This treatment technology achieves low outgas, low particle generation, and short vacuum pumping time.

A transfer robot equipped with a small camera originally developed by our company will be exhibited. The robot will demonstrate its auto-teaching function by recognizing 2D codes placed at the transfer position. In addition, the transfer process can be monitored in real time and video recorded for efficient analysis of the cause of any abnormalities.

From the viewpoint of preventive maintenance, a panel exhibit will show the concept of real-time data analysis using Rorzes proprietary communication protocols, and a demonstration of a transfer robot equipped with an abnormality detection function using our proprietary AI will be shown.


 Products

  • Vacuum robot(RR481)
    RR481 (Boomerang Arm Vacuum Robot) is a vacuum transfer robot that uses a vacuum direct drive motor in the drive unit and achieves high transfer accuracy and high vacuum bulkhead performance....

  • 〇DDM (vacuum direct drive motor) in the drive unit

    These modules have self-developed DDM (vacuum direct drive motor) in their driving section, and metal bulkhead is only used instead of sliding seal to divide between atmosphere and vacuum. Due to that, it has minimal leakage rate and can support super-high vacuum. Besides, reflection loss at driving section is minimized, and it enables smooths and high accuracy transfer.

    〇Adopts STEEL BELT for arm mechanism

    The arm mechanism driven by a steel belt makes it possible to use a long end effector despite having a small turning area.

    〇Ultimate low discharge gas surface finishing, RM finishing

    “RM finishing” was developed with concept of minimizing gas discharged from surface of vacuum chamber and robot in vacuum environment. This RORZE-unique surface finishing method is a combination of mechanical grinding and chemical polishing, which is processed only at RORZE factory.

  • Vacuum robot(RR492)
    Introducing a full link arm on a vacuum direct drive motor, RR492 (Cross-Leg Arm Robot) achieves high vacuum bulkhead performance and supreme positioning accuracy. Furthermore, especially by supreme positioning accuracy is achieved....

  • 〇DDM (vacuum direct drive motor) in the drive unit

    These modules have self-developed DDM (vacuum direct drive motor) in their driving section, and metal bulkhead is only used instead of sliding seal to divide between atmosphere and vacuum. Due to that, it has minimal leakage rate and can support super-high vacuum. Besides, reflection loss at driving section is minimized, and it enables smooths and high accuracy transfer.

    〇Adoption full link arm mechanism

    Full link arm mechanism achieves even higher positioning accuracy. By crossing the arms, interference with the arms and chambers is avoided, making it possible to transfer longer distances than conventional model without enlarging a chamber. If extending reach is not required, it helps in reducing the overall tool footprint with a downsized chamber.  (Patent pending)

    〇Ultimate low discharge gas surface finishing, RM finishing

    “RM finishing” was developed with concept of minimizing gas discharged from surface of vacuum chamber and robot in vacuum environment. This RORZE-unique surface finishing method is a combination of mechanical grinding and chemical polishing, which is processed only at RORZE factory.

  • Camera-equipped transport system
    We have developed an atmospheric transfer robot with a camera mounted on the hand. We will demonstrate fully automatic auto-teaching and transfer monitoring using this robot....

  • RORZE is conducting research and development of safer and more efficient transfer methods by utilizing data obtained from multiple devices in the tool. As a specific example of our efforts, our new transfer robot, scheduled for release in the spring of 2024, is equipped with a camera in its hand. This camera is a proprietary, high-resolution, compact device with a variable focus lens that can clearly capture a variety of objects within the tool. At this exhibition, we will demonstrate the following two functions that will be incorporated in the new robot -Fully automatic auto-teaching

    Teaching tasks previously handled by field engineers will be automated. A camera mounted on the robot hand recognizes the fixture placed on the stage, guides the robot to the appropriate position, and determines the teaching position fully automatically. It also detects abnormal conditions such as a closed port door of the load port from the camera image to prevent accidents caused by human error. -Transfer Monitoring & Recording The wafer transfer process is monitored and recorded in real time. In the event of a robot error or other abnormality, the system protects the video footage at that moment. High-definition video allows for a detailed understanding of conditions during transfer, making quality control and troubleshooting more effective.

  • Anomaly detection AI
    Using our proprietary AI, we provide environment-specific anomaly detection for wafer transfer systems....

  • Wafer transfer tool is full of a variety of data. For example, fan noise, vibration, temperature and humidity inside the tool, power consumption, and robot position and speed are just a few examples.

    Since we design and manufacture all major components of wafer transfer systems, such as EFEMs, robots and load ports, in-house, it is easy to collect data for abnormality detection, enabling us to detect abnormalities specific to the environment of wafer transfer systems.

    By collecting data from numerous sensors installed in the tool and detecting conditions that differ from normal operation, we can prevent failures and stoppages.

    We have also developed our own unique sensors, for example, a proximity sensor that measures the distance between the robot hand and the object being conveyed. By combining these unique sensors with AI, we can achieve more effective abnormality detection.