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marco Systemanalyse und Entwicklung GmbH

  • Booth: R7306

Precision Dispensing Systems for Electronics Manufacturing

Overview

marco System Analysis and Development (Germany) provides complete, precision dispensing systems for electronics manufacturing. We develop and build our own piezo-actuated valves, custom valve seats, and bubble-free material supply systems – optimized for stable, high-speed dispensing of adhesives, solder paste, underfill, and coatings.

Our systems support both contact and non-contact dispensing, combined with inline optical inspection for closed-loop process control. Integration into gantry platforms or custom automation lines is handled in-house – including hardware, control software, and vision systems.

This ensures maximum reliability, process stability, and throughput efficiency – even in demanding, high-volume electronics production environments.

From prototyping to series production: high repeatability, reliable fluid handling, and full process integration – all from a single source.


  Press Releases

  • Precision dispensing isn’t just about valves and gantry systems – it’s about solving real production challenges. Whether you need to eliminate air bubbles, apply exact micro-dots, or scale from prototyping to high volume production, marco systems delivers fully integrated solutions tailored to your production process.

    At the SEMICON Taiwan 2025 Show, marco systems presents its latest complete dispensing solutions – a modular system that includes dispensing valves and dispensing heads, material preparation, control technology, and robotic integration into the production line, all built to work seamlessly together.

    Solving the biggest challenges in precision dispensing

    Challenge 1: Air bubbles compromise quality.
    marco systems’ solution: Air-free dispensing starts with the right material preparation. Using vacuum degassing tanks, media is conditioned before it ever reaches the valve. This ensures bubble-free applications for even the most sensitive adhesives and sealants.

    Challenge 2: Pulsation affects micro-dispensing accuracy.
    marco systems’ solution: The PushMembrane system delivers continuous, pulsation-free media flow – ideal for high-viscosity or shear-sensitive materials. Combined with precision valves, it guarantees stable volumes and repeatable dosing and dispensing.

    Challenge 3: Complex dispensing paths cause timing errors.
    marco systems’ solution: With synchronized motion and dispensing, marco systems’ DCU (Dispensing Control Unit) ensures perfect timing between robot movement and valve activation – critical for clean starts, sharp stops, and accurate line paths.

    Challenge 4: Too many vendors, too much complexity.
    marco systems’ solution: As a single-source partner, marco systems provides complete dispensing systems – including gantry robots (like marc0), valve technology, software, and monitoring. One system. One contact. Full responsibility.

    Contact or Contactless Dispensing – Matched to Your Process

    Speed, control, and precision: marco systems supports both contact and contactless dispensing, depending on your production needs.

    • Contactless dispensing uses piezo-operated micro-dispensing valves with marco systems’ proprietary TorqueBlock technology. This high-speed jetting technique applies adhesives, greases, or even liquid metals precisely — without touching the substrate. It’s e.g. ideal for electronics, optics, and automotive assemblies.
    • Contact-based dispensing, on the other hand, is well-suited for tasks like grease application on mechanical parts, structural bonding, or PCB conformal coating – wherever reliable material contact is needed.

    With interchangeable valve seats and modular control, switching between dispensing methods is seamless — without reengineering the system.

    A complete system – built for you

    Each application is unique. That’s why marco systems tailors its solutions to your exact production parameters – from part geometry to takt time and material behavior. Our engineers test, validate, and configure the ideal combination of:

    Whether you're dispensing on a single station or integrating into a fully automated line, marco system delivers the same promise: bubble-free results, reliable performance, and scalable system architecture.

    See it in action

    Visit marco System Analysis and Development at booth no. R7306 to experience live how a dispensing system becomes a solution – from air-free preparation to perfect, traceable results. Let’s solve your dispensing challenge, together.


  Products

  • SJet Dispensing Valve
    Ultra-fast piezo-driven dispensing valve for contact and non-contact applications. With over 1 billion guaranteed cycles, The SJet valve enables high-speed, high-precision dispensing with less than 1% volume tolerance for various media....

  • The SJet valve is marco systems’ high-speed piezo dispensing valve for contact and non-contact applications. It can be equipped with various valve seats to match different media and process requirements. Its precision actuator enables ultra-fast and reliable dispensing with a volume tolerance of less than 1%. The modular design supports a wide range of fluids, making it ideal for semiconductor processes requiring speed and accuracy. Whether jetting or needle dispensing, the SJet valve ensures consistent results. The valve can be supplied directly from a cartridge or integrated into a pressure tank system. The proprietary marco piezo drive delivers exceptional performance with a guaranteed service life of 1,000,000,000 cycles – even in demanding environments. Its high frequency and durability reduce downtime, improve throughput and lower costs. The SJet valve handles low- to high-viscosity materials and is ideal for underfill, dam & fill, and conformal coating in PCB or semiconductor assembly.
  • 5-Litre Universal Tank
    Modular stainless steel tank for storing and feeding dispensing media. With a patented 3-part design and lateral outlet, it ensures clean, efficient handling, fast media changes and excellent resistance to chemicals and contamination....

  • The 5-litre Universal Tank is a robust stainless steel container for storing and conveying dispensing fluids. Its modular three-part design—comprising base, adapter ring, and lid—simplifies media changes and cleaning.

    The integrated outlet nozzle is positioned in the adapter ring, allowing the hose to pass through the tank without attaching it to the lid. This enables lid removal without disconnecting the hose, streamlining refills.

    The tank offers excellent chemical resistance and protects the medium from evaporation or contamination. Fluids can be filled directly or placed in an internal container for additional cleanliness. A venting safety valve, pressure gauge, and quick-connect air supply complete the user-friendly setup. The outlet supports 8 mm metric connections.

    The design, for which a patent has been filed, supports reliable and efficient media supply to dispensing valves or dispensing heads in semiconductor applications.

  • 3-Litre Vacuum Tank
    Compact 3-litre tank with integrated Venturi vacuum generator for handling low-viscosity materials. Milled from a single steel block for optimal cleaning and performance in precision dispensing applications....

  • The marco systems' 3-litre Vacuum Tank is designed for low-viscosity media in precision dispensing systems. Its body consists of a milled steel block, allowing for easy cleaning.

    An integrated Venturi nozzle generates vacuum levels down to 300 mbar, supporting efficient material handling and degassing. For deeper vacuum requirements, an external vacuum pump can be connected directly to the lid.

    The tank is compact and modular, making it easy to integrate into various production environments. Combined with marco systems' in-house developed pressure booster pump, the tank ensures a constant and controlled supply of media to the dispensing system.

    Its clean design and reliable vacuum generation make it ideal for semiconductor or electronics assembly applications where material purity and process control are essential.

  • marco systems‘ PushMembrane –A Pressure Stabilizer
    The PushMembrane stabilizes pressure in the fluid supply between tank and valve. It ensures consistent dispensing performance even with fluctuating upstream pressure or longer distances between tank and dispensing head....

  • In precision dispensing, even small pressure fluctuations can cause dosing errors, especially with sensitive materials or long fluid lines. Common issues like pressure spikes, flow surges or unstable tank pressure often lead to inconsistent results.

    The marco PushMembrane solves this by stabilizing the pressure between material supply and dispensing head. A controlled pneumatic-oil reservoir applies consistent force to the fluid via a flexible membrane. When the internal volume decreases, an inlet valve refills the membrane—without interrupting flow. This ensures the dispensing valve always operates under stable pressure, regardless of tank distance or upstream pressure behavior.

    The PushMembrane is installed inline between the tank and valve, making it an effective upgrade for improving accuracy and repeatability in any advanced microdispensing setup.

  • Two-Component Mixing Head
    Precise two-component mixing head and dispensing unit in one. With static or dynamic mixers, marco systems’ 2C mixing head ensures homogeneity, optimizes processes, and reduces waste. Dispensing is possible directly or via a separate dispensing head....

  • marco systems’ two-component Mixing Head combines precise mixing and dispensing in a single compact unit. Unlike conventional systems that require separate mixing and dispensing steps, the 2C mixing head blends the components directly before application.

    Stepper motors control the feed rates with volumetric tolerances of less than 0.5%, ensuring precise ratios even with challenging materials. This design prevents curing inside the machine or lines – only the disposable mixing helix contacts the mixed medium.

    Dynamic mixing options with a separate motor are available for applications with extreme mixing ratios or high demands on homogeneity.

    Specially developed modular mixing spirals enable consistent and reproducible results. An optional automatic changeover system supports increased automation. The compact design streamlines dosing processes and helps reduce material waste, downtime, and maintenance effort.

  • marc0 Gantry System
    High-precision gantry system with integrated calibration and maintenance station. Designed for flexible use in standalone and benchtop environments, to change from manual to semi-automatic manufacturing. Increasing quality and decreasing production time....

  • marc0 Gantry System is a compact, high-precision dispensing platform for standalone and benchtop production.

    The robust gantry frame enables dynamic movement with up to 2g acceleration and ±5 μm reproducibility. The worktable includes mounting points for conveyor belts or custom fixtures, making it suitable for automated loading and unloading.

    An integrated station in front of the work area supports calibration and maintenance tasks. It can be equipped with a variety of combination of components, such as vacuum suction tool for purging, nozzle cleaning station, a touch sensor for position detection, and a Lookup Camera for visual inspection.

    Whether as a benchtop unit, a stand-alone machine or integrated into a production line, marc0 Gantry System delivers stable, repeatable dispensing performance for advanced applications.