This R515×510 Panel Level Packaging (PLP) fully automated equipment is designed for large-format panel packaging processes, featuring automated production of 515 mm × 510 mm substrates while supporting customized 310 × 310 mm substrates. It integrates the entire process flow—including pre-cleaning, adhesive dispensing, edge removal, curing, cooling, and development—and allows modular configuration to meet specific production line requirements, providing comprehensive support for advanced pre-lithography processing in panel packaging.
The equipment features a three-tiered modular layout, with the electrical control zone, process zone, and liquid circulation zone designed separately to ensure a clear structure that facilitates routine maintenance. The top tier houses industrial control computers, electrical components, communication systems, and power supply units; the middle tier contains the core process processing area, utilizing central robotic arms for full-process substrate handling; the bottom tier accommodates the complete piping network and chemical supply system, equipped with real-time level and leakage monitoring sensors and liquid collection trays to prevent chemical spills, ensuring safe and controllable production operations.
The equipment features a standardized EFEM automated loading/unloading unit with a FOUP box-type feeding design, enabling direct integration with overhead cranes and AGVs for seamless unmanned smart production line coordination, while supporting both automatic and manual operation modes.
Equipped with a 6-axis dual-arm precision manipulator, achieving substrate positioning accuracy of ±0.1 mm; complemented by a fully automated mechanical alignment mechanism with an alignment accuracy of ±0.2 mm, significantly reducing process defects caused by substrate misalignment. Each processing unit features an automatic light-shielding shutter to effectively prevent cross-contamination of chemical gases and ensure stable substrate processing conditions.
The entire production line is equipped with a high-level cleanroom control system, featuring FFU filters at the top with a filtration efficiency of ≥99.995% for 0.5 μm particles, ensuring continuous maintenance of an ultra-clean environment and eliminating particulate defects.
A complete ESD (Electrostatic Discharge) protection system with an electrostatic discharge time of <5 seconds and comprehensive voltage stabilization maintained within ±35 V, providing full protection for precision substrates and components from static electricity damage.
The device employs materials meeting the highest corrosion resistance standards in the semiconductor industry: the entire frame and carrier plate are constructed from 304 stainless steel, which is dust-free, resistant to acid and alkali corrosion, and easy to clean and maintain; chemical pipeline connections utilize PFA material to prevent metal ion leaching contamination at the source; the substrate contact surfaces are made of specialized polymer materials such as PPS, PI, and PTFE, which are soft enough not to scratch the substrate surface and ensure high product yield.
The device supports integration with the factory's MES production management system, comprehensively recording process data throughout the entire lifecycle of each substrate to enable full product traceability and intelligent digital control of production lines. Real-time digital monitoring of vacuum pressure and exhaust air pressure data across the entire process, coupled with visualized process parameters, facilitates rapid anomaly detection.
The underlying chemical pipelines are independently zoned, equipped with dual monitoring systems for leakage and liquid level detection with early warning functionality. The three-tier zoning structure isolates electrical systems from corrosive chemicals, significantly reducing equipment failures and safety risks. With dimensions of 7200 × 5500 × 2550 mm, the unit's length, width, and height can be customized to fit various factory space requirements, ensuring compatibility with different cleanroom configurations.
To meet diverse process requirements across different customers, this equipment allows customization of functional units, substrate dimensions, device geometry, and chemical supply configurations, enabling flexible adaptation for various board-level packaging mass production lines as well as R&D and pilot production lines. It serves as a core integrated processing system for advanced PLP packaging lithography processes.